Instruction manual HT95
Date : August 2007
Documentrev. : 3
Page : 12 / 15
2. Lightly tighten the two 2-56 setscrews (12) into the terminal holder (10) to secure the
holding pins (14).
3. Re-install the two guides pins (15), "0" rings (16), and the two holding springs (17).
4. Re-install the terminal holder (1 0) to the anvil holder (4), and tighten the two 2-56
setscrews (12) in the anvil holder (4) onto the flats of the guide pins (15).
5. Crimp a terminal to a proper-sized wire, and inspect the terminal as described in
Section II, paragraph B.
5. CRIMP HEIGHT ADJUSTMENT (see figure 6)
1. Loosen the two 2-56 setscrews (12) in the anvil holder (4). Remove terminal holder
assembly which includes the terminal holder (10), guide pins (15), "O" rings (16),
holding springs (17), and holding pins (14) attached.
2. Remove the 6-40 cap screw (13) which secures the anvil holder (4) to the adjustable
tool holder (11). Remove the anvil holder with anvils attached.
3. Insert a 3/32-inch Allen wrench into the hole in the adjustable tool holder (11) and
into the socket head setscrew. Turn screw to the right 1/4 turn to unlock the adjusting
collar.
4. Insert the turned-down end of the 3/32-inch Allen wrench (supplied with hand tool) or
a pin approximately 1/16-inch in diameter into one of the four holes in the adjusting
collar. Rotate the adjusting collar about 5 degrees to the right to increase the crimp
height by 0.002 inch, or to the left to decrease crimp height by 0.002 inch.
5. Re-install anvil holder (4) with anvils and loosely tighten the 6-40 cap screw (13).
6. Close hand tool completely so that the anvils align themselves to the crimpers. While
in the closed position, tighten the cap screw (13) to lock anvils into position. Open
the hand tool.
7. Re-install terminal holder assembly to the anvil holder (4) and tighten the two 2-56
setscrews (12) against the flats on the guide pins (15).
8. Crimp a terminal to a wire and recheck the wire barrel crimp height.
a. If crimp height meets specifications, remove terminal holder assembly and anvil
holder (4), then lock the adjusting collar by tightening the setscrew in the adjustable
tool holder (11). Reinstall terminal holder assembly and anvil holder as described in
steps 5 through 7 above.
