Instruction manual HT95
Date : August 2007
Documentrev. : 3
Page : 10 / 15
4.2.
Wire and Insulation Barrel Crimpers and Jonker Replacement
(see figure 6)
4.2.1. Removal
1. Loosen but do not remove at this time, the two 4-40 cap screws (9) that secure the
crimpers to the crimper holder (1).
2. Remove the 6-40 cap screw (13) from the crimper holder (1). Then remove the
spring retainer (21) and the crimper holder (1) with crimpers attached.
3. Remove the two tonker springs (19) and the two spring guides (20) from the hand
tool frame. This can be accomplished by tilting the hand tool down.
4. Remove the two 4-40 cap screws (9) that secure the crimpers to the crimper holder
(1).
5. Remove the crimpers (2 and 3) and tonkers (18) from the crimper holder. 6. Remove
the damaged crimper(s) (2 or 3). The top crimper is the wire barrel crimper (3).
4.2.2. Installation
NOTE
When replacing tooling, always be sure that the part number on the part(s) being
replaced is the same as the number of the part that was removed.
1. Place the insulation crimper (2) onto the flat side of the crimper holder (1). Place the
wire barrel crimper (3) on the insulation crimper (2) and install two 4-40 cap screws
(9) and loosely tighten.
2. Insert tonkers (18), with the top tabs facing outward, into the slots between the wire
and insulation crimpers.
3. Place and hold the crimper assembly into the hand tool on the same side as the anvil
holder (4). Make sure that the tonkers (18) go into the holes in the top of the hand
tool frame.
4. Place spring guides (20) into the holes in the top of the hand tool frame, then insert
the springs (19) into the holes so that the springs slip over the shoulder of the spring
guides.
5. Place spring retainer (21) over tonker springs (19). Make sure springs are fully
compressed, then loosely attach the spring retainer (21) and the crimper holder (1) to
the hand tool with a 6-40 cap screw (13).