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Maintenance Manual
FLY SYNTHESIS TEXAN
TOP CLASS 580 ISR
(For Rotax 912 ULS
versions)
Identification: MM_TC_580_Rev.2
Page: 5 of 77
Date: 15/02/11
Issued: C. Cosatto
Verified: C. Cosatto
Approved: C. Cosatto
Revision Description:
Placard update
INDEX
SECTION
PAGE
1. GENERAL SAFETY INFORMATION
6
1.1
GENERAL SAFETY INFORMATION
7
1.2
OWNERS MAINTENANCE
7
1.3
AIRFRAME
7
1.4
FLIGHT CONTROL SYSTEM
8
1.5
SEATS AND SAFETY BELTS
8
1.6
BAGGAGE COMPARTMENT
8
1.7
PLACARD REPLACEMENT
9
1.8
GROUND HANDLING
9
1.9
TIE DOWN
9
2. EQUIPMENT LIST
10
2.1
TOOLING
11
2.2
OTHER POSSIBLE REQUIRED ITEMS
11
2.3
SOURCES TO PURCHASE PARTS
11
2.4
LIST OF DISPOSABLE PARTS
12
3. ENGINE SPECIFICATIONS
13
3.1
ENGINE SPECIFICATIONS
14
3.2
ROTAX 912 S/ULS
14
3.3
ENGINE OVERHAUL
15
3.4
ENGINE CONTROLS
15
3.5
ENGINE INDICATIONS
15
4. WEIGHT AND BALANCE
17
4.1
INTRODUCTION
18
4.2
WEIGHT LIMITATIONS
18
4.3
CENTRE OF GRAVITY LIMITATIONS
18
4.4
WEIGHING PROCEDURE
18
5. TIRE INFLATION PRESSURE
21
5.1
INTRODUCTION
22
5.2
TIRE INFLATION PRESSURE
22
5.3
CHANGING THE TIRE AND TUBE REPLACEMENT
22
6. APPROVED OILS, FUEL AND QUANTITY
23
6.1
ENGINE OIL
24
6.2
FUEL
24
6.3
FUEL TANK CAPACITY
24
7. FASTENER TORQUE VALUES
25
7.1
RECOMMENDED FASTNER TORQE VALUES
26
7.2
FUSELAGE
26
7.3
ENGINE ASSEMBLY
27
7.4
PROPELLER ASSEMBLY
27
7.5
WING ASSEMBLY
28
7.6
RUDDER/STABILATOR ASSEMBLY
28
7.7
CANOPY ASSEMBLY
29
8. REPORTING POSSIBLE SAFETY OF FLIGHT CONCERNS
30
8.1 REPORTING INSTRUCTIONS
31
8.2
FEEDBACK FORM EXAMPLE
31
9. INSPECTION PROCEEDURES
32
9.1
INSPECTIONS
33
9.2
DAILY INSPECTIONS
33
9.2.1 REFUELING
33
9.2.2 FUEL DRAINING
34
9.3
SCHEDULED INSPECTIONS
34
9.3.1 TIME LIMITED COMPONENTS
34