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F131-P

BATCH-CONTROLLER

Signal input flowmeter: pulse, Namur and coil

Status inputs: start and stop

Signal outputs: two control outputs for two stage control, or

one control output and pulse output ref. total

Signal outputs: 4-20mA ref. flowrate and pulse ref. total

Options: Intrinsically Safe, Modbus communication

F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries

Содержание F131-P

Страница 1: ...al outputs two control outputs for two stage control or one control output and pulse output ref total Signal outputs 4 20mA ref flowrate and pulse ref total Options Intrinsically Safe Modbus communication F Series Field mounted indicators for safe and hazardous areas More info www fluidwell com fseries ...

Страница 2: ...disposed of according to local regulations regarding waste electronic equipment If a battery is present in this product it should be disposed of separately The separate collection and recycling of your waste equipment will help to conserve natural resources and ensure that it is recycled in a manner that protects the environment SAFETY RULES AND PRECAUTIONARY MEASURES The manufacturer accepts no r...

Страница 3: ...rocedures which if not performed correctly may lead to personal injury a safety hazard or damage of the F131 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F131 P or connected instruments A note indicates actions or procedures which if not performed correctly may indirectly affect ope...

Страница 4: ...Power management 16 6 Flowmeter 17 7 Analog output 18 8 Relay output 20 9 Communication optional 21 A Others 21 4 Installation 22 4 1 General directions 22 4 2 Installation surrounding conditions 22 4 3 Dimensions Enclosure 23 4 4 Installing the hardware 25 4 4 1 Introduction 25 4 4 2 Voltage selection sensor supply 26 4 4 3 Terminal connectors 27 5 Intrinsically safe applications 35 5 1 General i...

Страница 5: ... analog pulse and communication option outputs Flowmeter input This manual describes the unit with a pulse type input from the flowmeter P version Other versions are available to process 0 4 20mA or 0 10V flowmeter signals One flowmeter with a passive or active pulse Namur or coil signal output can be connected to the F131 P To power the sensor several options are available Standard outputs Two tr...

Страница 6: ...e time option please make use of the power management functions as described in chapter 3 2 3 Display information The unit has a large transflective LCD with all kinds of symbols and digits to display measuring units status information trend indication and key word messages A backup of the total and accumulated total in EEPROM memory is made every minute Options The following options are available...

Страница 7: ...L PANEL The following keys are available Fig 2 Control Panel Functions of the keys This key is used to program and save new values or settings It is also used to gain access to SETUP level please read chapter 3 This key is used to START the batch process The arrow key is used to increase a value after PROG has been pressed or to configure the unit please read chapter 3 Press STOP to PAUSE the batc...

Страница 8: ...gramming preset value When data is altered but ENTER has not been pressed yet then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER during three seconds the former value will be reinstated The PRESET value can be used time after time till a new value is programmed Please note that alterations will only be set after ENTER has been pressed Batch maximum When you p...

Страница 9: ...l The value for total can be re initialized To do so select Total and press PROG followed by STOP STOP After pressing STOP once the flashing text PUSH STOP is displayed To avoid re initialization at this stage press another key than STOP or wait for 20 seconds Re initialization of total DOES NOT influence the accumulated total Display accumulated total When the STOP key is pressed total and accumu...

Страница 10: ...are to be observed Ensure that the measuring system is correctly wired up according to the wiring diagrams The housing may only be opened by trained personnel Take careful notice of the Safety rules instructions and precautionary measures in the front of this manual 3 2 PROGRAMMING SETUP LEVEL 3 2 1 GENERAL Configuration of the F131 P is done at SETUP level SETUP level is reached by pressing the P...

Страница 11: ...unique number which is displayed below the word SETUP at the bottom of the display The number is a combination of two figures The first figure indicates the function group and the second figure the sub function Additionally each function is expressed with a keyword After selecting a sub function the next main function is selected by scrolling through all active sub functions e g 1 11 12 13 14 1 2 ...

Страница 12: ...ta is altered but ENTER is not pressed then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER for three seconds the PROG procedure will be left automatically and the former value reinstated Note alterations will only be set after ENTER has been pressed To return to OPERATOR level In order to return to the operator level PROG will have to be pressed for three seco...

Страница 13: ...DISPLAY 41 DISPLAY increase decrease 42 FLOWRATE off batch toggle 5 POWER MANAGEMENT 51 LCD UPDATE fast 1 sec 3 sec 15 sec 30 sec off 52 BATTERY MODE operational shelf 6 FLOWMETER 61 SIGNAL npn npn_lp reed reed_lp pnp pnp_lp namur coil_hi coil_lo act_8 1 act_12 act_24 7 ANALOG 71 OUTPUT disable enable 72 4mA 0V 0000 000 9 999 999 73 20mA 10V 0000 000 9 999 999 74 CUT OFF 0 0 9 9 75 TUNE MIN 4mA 0V...

Страница 14: ...or the more accurate the functioning of the system will be Example 1 Calculating the K factor Let us assume that the flowmeter generates 2 4813 pulses per liter and the selected unit is cubic meters m3 A cubic meter consists of 1000 parts of one liter which implies 2 481 3 pulses per m3 So the K factor is 2 481 3 Enter for SETUP 13 2481300 and for SETUP 14 decimals K factor 3 Example 2 Calculating...

Страница 15: ...the more accurate the functioning of the system will be For examples read SETUP 13 DECIMALS K FACTOR 25 This setting determines the number of decimals for the K factor SETUP 24 The following can be selected 0 1 2 3 4 5 6 Please note that this SETUP influences the accuracy of the K factor indirectly This setting has NO influence on the displayed number of digits for flowrate SETUP 23 CALCULATION 26...

Страница 16: ... flowrate will be displayed till the end of the batch In this case we advise you to set setting 41 to decrease toggle flowrate is displayed alternating with the preset value 5 POWER MANAGEMENT When used with the internal battery option the user can expect reliable measurement over a long period of time The F131 P has several smart power management functions to extend the battery life time signific...

Страница 17: ...z open collector less sensitive REED Reed switch input 1M pull up 1 2 kHz REED LP Reed switch input with low pass filter 1M pull up 120 Hz Less sensitive PNP PNP input 100K pull down 6 kHz PNP LP PNP input with low pass filter 100K pull down 700 Hz Less sensitive NAMUR Namur input 820 Ohm pull down 4 kHz External power required COIL HI High sensitive coil input 20mV p t p Sensitive for disturbance...

Страница 18: ...or example are dependant upon SETUP 21 and 22 but can not be displayed CUT OFF 74 To ignore leakage of the flow for example a low flow cut off can be set as a percentage of the full range of 16mA or 20mA 10V When the flow is less than the required rate the current will be 4mA Examples 4MA SETUP 72 20MA SETUP 73 CUT OFF SETUP 74 REQUIRED RATE OUTPUT 0 L min 100 L min 2 100 0 2 2 0 L min 4 16 2 4 32...

Страница 19: ...ral filter levels with their response times are indicated FILTER VALUE RESPONSE TIME ON STEP CHANGE OF ANALOG VALUE TIME IN SECONDS 50 INFLUENCE 75 INFLUENCE 90 INFLUENCE 99 INFLUENCE 01 filter disabled filter disabled filter disabled filter disabled 02 0 1 second 0 2 second 0 4 second 0 7 second 03 0 2 second 0 4 second 0 6 second 1 2 seconds 05 0 4 second 0 7 second 1 1 seconds 2 1 seconds 10 0 ...

Страница 20: ...rmines the time that the transistor or relay will be switched in other words the pulse length The minimum time between the pulses is as long as the period time One period is approx 7 8 msec If the value selected is zero the pulse output is disabled The maximum value is 255 periods Note If the frequency should go out of range when the flowrate increases for example an internal buffer will be used t...

Страница 21: ...of the F131 P Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations VERSION SOFTWARE A2 For support and maintenance it is important to have information about the characteristics of the F131 P Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of yo...

Страница 22: ... contact is no longer assured when the housing cover is removed or the panel cabinet has been opened danger from electrical shock The housing may only be opened by trained personnel Take careful notice of the Safety rules instructions and precautionary measures at the front of this manual 4 2 INSTALLATION SURROUNDING CONDITIONS Take the relevant IP classification of the casing into account see man...

Страница 23: ...0mm 30mm 22 5mm M20 x 1 5 M16 x 1 5 M16 x 1 5 30mm 30mm 22 50mm M20 x 1 5 22 5mm M20 x 1 5 M20 x 1 5 25mm 25mm 22 5mm 1 2 NPT 0 9 3x 1 2 NPT 0 12 0 12 0 9 HA HM HN HO HP HT HU 6 x M12 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 115 mm 4 53 98 mm 3 86 HB 29 1 mm 1 15 31 mm 1 22 HZ 4x M20 x 1 5 15 15 15 HV 23 23 16 mm Fig 7 Dimensions aluminum enclosures ...

Страница 24: ...k box flat bottom HE HF HG HH D 12mm 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 22 5mm 30mm 30mm D 16mm D 20mm 0 9 D 22mm 0 866 22 5mm 25mm 25mm D 20mm D 20mm D 16mm HC 75 mm 2 95 118 mm 4 65 104 mm 4 09 HJ 0 9 0 12 0 12 3x D 22mm 0 866 115 mm 4 53 98 mm 3 86 29 1 mm 1 15 31 mm 1 22 Fig 8 Dimensions GRP enclosures ...

Страница 25: ...due to impact or friction sparks between the enclosure and iron steel is excluded Do ground the aluminum enclosure properly as indicated if the F131 P has been supplied with the 115 230V AC power supply type PM The green yellow wire between the back casing and removable terminal block may never be removed Fig 9 Grounding aluminum enclosure with type PM 115 230V AC FOR INSTALLATION PAY EMPHATIC ATT...

Страница 26: ...50mA 24V The voltage is selected by the three switches inside the enclosure Warning be sure that all the leads to the terminals are disconnected from the unit when the internal plastic protection cover has been removed HIGH VOLTAGE 400V NEVER connect the mains power supply to the unit when the plastic protection cover has been removed First remove the terminal strip s after which the internal plas...

Страница 27: ...INAL CONNECTORS Power Supply Terminal GND 01 02 only available with option PD PF or PM OPTION SENSOR SUPPLY Terminal backlight OPTION AA OPTION AU option OA option OR GND 01 02 PD 8 24V AC 8 2 12 24V max 50mA AC AC PD 8 30V DC 8 2 12 24V max 50mA L L PF 24V AC 15 8 2 12 24V max 50mA AC AC PF 24V DC 15 8 2 12 24V max 50mA L L PM 115 230V AC 15 8 2 12 24V max 50mA EARTH AC AC Φ standard option For I...

Страница 28: ...maximum pulse frequency of this output is 60Hz Please note if the communication option has been supplied the pulse output function is not available Terminal 05 06 transistor or relay output R1 This output is available to drive a low power device e g relays to control the batch process Relay 1 is switched on during the whole batch process Option OA An active 24V DC signal according to the functions...

Страница 29: ...rminal 8 When power is applied to these terminals the optional internal battery will be disabled enabled automatically to extend the battery life time Only valid for standard passive output Terminal 07 08 analog output passive SETUP 6 A 4 20mA current sinking signal proportional to the flowrate is available as standard A DC power supply should be connected to terminal 07 and 08 the current is then...

Страница 30: ...oportional to the flowrate is available with this option Max driving capacity 1000 Ohm 24VDC Requires power supply option PD PF PM Option AF For the Intrinsically Safe floating 4 20mA signal please read Chapter 5 Option AI An isolated 4 20mA signal proportional to the flowrate is available with this option When the output is disabled a 3 5mA signal will be generated on these terminals Max driving ...

Страница 31: ...the sensor itself The maximum input frequency is approximately 10 kHz depending on the type of signal The input signal type has to be selected with the correct SETUP function read par 3 2 3 Coil signal The F131 P is suitable for use with flowmeters which have a coil output signal Two sensitivity levels can be selected with the SETUP function COIL LO sensitivity from about 120mV peak to peak COIL H...

Страница 32: ... PNP LP The F131 P is suitable for use with flowmeters which have a PNP output signal 3 2V is offered on terminal 11 which has to be switched by the sensor to terminal 10 SIGNAL For a reliable pulse detection the pulse amplitude has to go above 1 2V Signal setting PNP LP employs a low pass signal noise filter which limits the maximum input frequency read par 3 2 3 A sensor supply voltage of 8 1 12...

Страница 33: ...D PM being supplied for sensor supply Reed switch The F131 P is suitable for use with flowmeters which have a reed switch To avoid pulse bounce from the reed switch it is advised to select REED LP low pass filter read par 3 2 3 NAMUR signal The F131 P is suitable for flowmeters with an Namur signal The standard F131 P is not able to power the Namur sensor as an external power supply for the sensor...

Страница 34: ... cancelled with an external switch The input must be switched once for interruption or switch twice for cancellation with a potential free contact to the GND terminal number 15 for at least 0 3 seconds Option communication printer RS232 RS485 see the manufacturer s plate Full serial communications and computer control in accordance with RS232 length of cable max 15 meters or RS485 length of cable ...

Страница 35: ...ons and precautionary measures in the front of this manual Safety Instructions When two or more active intrinsically safe circuits are connected to the indicator in order to prevent voltage and or current addition applicable to the external circuits precautions must be taken to separate the intrinsically safe circuits in accordance with IEC 60079 11 For the combined connection of the different sup...

Страница 36: ...fault Classification of the unit as group IIC is only possible under the following conditions The indicator is either supplied by the internal supply option PC or the external supply connected to terminals 0 and 1 option PD or the circuit supply connected to terminals 7 and 8 option AP The maximum values for any of those circuits are those as defined for group IIB IIIC No other active external int...

Страница 37: ...LY Terminal GND 01 02 PD Input voltage 8 30V DC 3 2 8 1V L L output voltage is according the input voltage internally linked with terminal 01 Terminal 02 this terminal offers the same voltage as connected to terminal 01 Terminal 11 this terminal offers a 3 2V or 8 1V to power the sensor This voltage is selected with the switch es inside the enclosure First remove the terminals after which the inte...

Страница 38: ...gic input PAUSE CLEAR 12 14 13 3 2V low pass filter 1M Ci is negligibly small 16 15 Logic input START 3 2V low pass filter 1M Ci is negligibly small Common ground Common ground e g relay Control output type OT passive transistor Ci is negligibly small Ci is negligibly small e g relay or counter Control output type OT passive transistor e g relay e g relay Note above values are safety values Consul...

Страница 39: ...14 13 3 2V low pass filter 1M Ci is negligibly small 16 15 Logic input START 3 2V low pass filter 1M Ci is negligibly small Common ground Common ground e g relay Control output type OT passive transistor Ci is negligibly small Ci is negligibly small e g relay or counter Control output type OT passive transistor e g relay 123456 e g counter 123456 Note above values are safety values Consult the tec...

Страница 40: ...d e g relay Ci is negligibly small Analog output type AP passive 4 20mA output loop powered 7 8 Common ground e g indicator e g indicator Control output type OT passive transistor e g relay or counter Control output type OT passive transistor e g relay Logic input PAUSE CLEAR Ci is negligibly small Logic input START Ci is negligibly small Note above values are safety values Consult the technical s...

Страница 41: ...icated Ex label are certified for replacement and use in hazardous areas Batteries for use in safe areas have no Ex label DO NOT EXCHANGE Using the wrong type of battery can pose a SERIOUS RISK For use in hazardous areas Fluidwell recommends FW LiBAT batteries manufactured by Fluidwell bv only Battery replacement procedure Depending on the production batch one of two visualized Intrinsically Safe ...

Страница 42: ... will occur for example by placing dry silica gel sachet in the casing just before closing it Furthermore it is required to replace or dry the silica gel periodically as advised by the silica gel supplier Battery life time It is influenced by several issues Type of sensor read chapter 3 2 3 NPN and PNP inputs consume more energy than coil inputs Input frequency the higher the frequency the shorter...

Страница 43: ...res Type HD Type HE Type HF Type HG Type HJ Type HH Type HK ABS enclosure Type HS Dimensions 130 x 120 x 75mm 5 10 x 4 72 x 2 95 LxHxD IP67 NEMA4X Drilling 2x PG9 1x M20 Drilling 2x M16 1x M20 Drilling 1x M20 Drilling 2x M20 Drilling 6x M12 Drilling 1x NPT Drilling 3x NPT Drilling 4x M20 No drilling No drilling Drilling 2x 16mm 0 63 1x 20mm 0 78 Drilling 1x 22mm 0 87 Drilling 2x 20mm 0 78 Drilling...

Страница 44: ... 213mm 8 58 x 16 45 x 8 38 LxHxD Environment Electromagnetic compatibility Compliant ref EN 61326 1997 EN 61010 1 1993 NAMUR NE21 1998 Flowmeter Type P Coil sine wave minimum 20mVpp or 80mVpp sensitivity selectable NPN PNP open collector reed switch Namur active pulse signals 8 12 and 24V Frequency Minimum 0 Hz maximum 7 kHz for total and flowrate Maximum frequency depends on signal type and inter...

Страница 45: ...8msec up to 2 seconds Type OA Active 24V DC output max 50mA per output requires option PD or PM Type OR Mechanic relay output max switch power 230V AC 0 5A requires option PD or PM Communication option Type RS232 or RS485 2 wire or 4 wire Protocol Modbus ASCII RTU Speed 1200 2400 4800 9600 baud Addressing maximum 255 addresses Functions reading display information reading writing all settings Rema...

Страница 46: ...quantity is the value programmed reasonable and will the maximum output be under 20Hz SETUP 82 impulse width is the external device able to recognize the selected pulse width and frequency Flowrate displays 0 zero while there is flow total is counting Check SETUP 22 25 are the K factor and time unit correct SETUP 26 27 The unit has to count the number of pulses according to SETUP 26 within the tim...

Страница 47: ...E REMARKS PRESET TOTAL 32 20h unit 1 0 L 1 m3 2 kg 3 lb 4 gal 5 usgal 6 bbl 7 none 33 21h decimals 1 0 3 34 22h K factor 3 1 9 999 999 K f 0000001 K f 0000009 is allowed when decs 6 VAR37 37 25h decimals K factor 1 0 6 218 DAh batch maximum 3 0 9 999 999 decimals see 33 21h FLOWRATE 48 30h unit 1 0 mL 1 L 2 m3 3 mg 4 g 5 kg 6 ton 7 gal 8 bbl 9 lb 10 cf 11 rev revolutions 12 none 13 scf 14 NM3 15 N...

Страница 48: ...c 4 30sec 5 off 81 51h power mode battery 1 0 operational 1 shelf FLOWMETER 96 60h flowmeter signal 1 0 npn 1 npn lp 2 reed 3 reed LP 4 pnp 5 pnp lp 6 namur 7 coil hi 8 coil lo ANALOG OUTPUT 112 70h analog output 1 0 disable 1 enable 113 71h minimum rate 3 0 9999999 unit time decimals acc var48 50 116 74h maximum rate 3 0 9999999 unit time decimals acc var48 50 119 77h cut off percentage 1 0 99 st...

Страница 49: ...digits e g when two decimals are selected for preset and actual has a value of 123456 78 the display will show 23456 78 while communication will read an actual of 12345678 and a actual decimals of 2 TOTAL variable number 566 236h 6 bytes Read total The value of total read using RS communications might differ from the value that appears on the display This is due to the fact that the display can on...

Страница 50: ...sed values are given including the decimals This means that a read write to one of these variables should be accompanied with a read write to the variable that holds the number of decimals for this variable Example read var 566 for total Read var 33 for total decimals and calculate the real value of total by multiplying total with 10 total decimals FLOWRATE variable number 572 23Ch 4 bytes Read fl...

Страница 51: ...42 model 21 NAMUR signal 33 Operator level 8 pass code 21 46 power supply loop powered 29 power supply intrinsically safe 37 preset max batch size 14 Preset batch maximum 8 enter batch value 8 Problem solving 46 pulse output 27 pulse length period time 20 pulse per quantity 20 Pulse signal NPN PNP 32 Reed switch 33 Relay output 20 29 serial number 21 SETUP level 10 START 8 Start external input 34 ...

Страница 52: ...centage 0 0 75 tune min 4mA 0208 76 tune max 20mA 6656 77 filter 01 off 8 RELAY OUTPUT 81 relays 1 step 82 preclose quantity 0 84 impulse width 010 periods 85 pulse per 0001000 86 pulse according batch 9 COMMUNICATION 91 baud rate 2400 92 address 1 93 mode BUS ASC A OTHERS A4 pass code 0000 A5 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website www fluidwell com 5460 AA Veghel 5466 AZ Vegh...

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