Flowserve Limitorque L120-85, Инструкция пользователя

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Limitorque L120-85 Installation, Operation and Maintenance FCD LMENIM1202-03-A4 – 06/15
2
1 Introduction 4
1.1 Purpose 4
1.2 User Safety 4
2 Initial Inspection and Storage Instructions 5
2.1 Inspection and Recording 5
2.2 Short-Term Storage 5
2.3 Product Identification 6
2.4 Product Description 7
2.5 Product Features 7
3 Actuator Weight 8
4 Installation Instructions 9
4.1 Actuator Mounting 9
4.1.1 Torque Only Applications (Drive 1) 10
4.1.2 Torque and Thrust Applications (Drive 2) 10
4.1.3 Mounting Bolts 11
4.1.4 Stem Cover for Rising Stem Applications 11
4.2 Verifying Motor Rotation Direction 13
4.2.1 Initial Electrical Connections 13
4.2.2 Motor rotation (phasing) and OPEN/CLOSE
pushbutton operation. 14
4.2.3 Three-Phase Motor 14
4.2.4 DC Motor 15
4.3 Limit Switch Settings 15
4.3.1 Basic Theory of Operation 16
4.3.2 Adjustment—General 17
4.3.3 Setting the OPEN Limit Switch 17
4.3.4 Setting the CLOSE Limit Switch 19
4.4 Torque Switch Setting and Wiring 20
4.4.1 Basic Theory of Operation 20
4.4.2 Setting the Torque Switch 20
4.4.3 Balancing the Torque Switch 21
4.4.4 Rewiring the Torque Switch
for Non-Standard Drive Sleeve Rotation 21
4.5 Position Indication 21
4.5.1 Local Position Indication 21
4.5.2 Remote Position Indication 23
4.5.3 Setting the Potentiometer 24
5 Operation 26
5.1 Description of Motor Operation 26
5.2 Description of Manual Operation 26
5.3 Electrical Start-up Procedure 27
6 Maintenance 28
6.1 Lubrication 28
6.1.1 Initial Inspection 28
6.1.2 Frequency 28
6.1.3 Routine Inspection 28
6.1.4 Factory Lubricants 29
6.1.5 Minimum Lubricant Qualities Required 29
7 Disassembly 30
7.1 Removal From Valve 30
7.2 Open Electrical Compartment and Disconnect Motor 30
7.3 Remove Control Wiring
31
7.4 Remove Limit and Torque Switch 31
7.5 Remove Motor Assembly 31
7.6 Remove Handwheel 31
7.7 Remove Handwheel Shaft Assembly 31
7.8 Remove Declutch Lever Assembly 32
7.9 Remove Clutch Assembly 32
7.10 Remove Clutch Pinion Assembly 32
7.11 Remove Worm Shaft Assembly 32
7.12 Remove and Disassemble Thrust Base 33
7.13 Remove Drive Sleeve 33
8 Assembly 34
8.1 Handwheel Shaft Assembly and Shimming 34
8.2 Verifying Handwheel Operation 38
8.3 Thrust Base Assembly and Shimming 38
9 Troubleshooting 39
9.1 Typical Wiring Diagram 41
Three-phase with Control Package 37
10 How to Order Parts 42
10.1 L120-85 Illustrated Parts Breakdown 43
10.2 L120-85 Parts List 48
11 Regulatory Information 50
Contents