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               Installation   5 

 
2.0    Installation 
 
2.1  Mechanical Installation      

Prior to installing the meter check : 

The fluid is compatible with the meter materials of construction using appropriate information such as fluid 

compatibility charts and site experience. 

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 Application and process conditions are compatible with the meter specifications. Minimum and max. flows are 

within the meter specified range including any in-situ cleaning processes. When metering viscous liquids the 
maximum allowable flow may need to be reduced to ensure the pressure drop across the meter does not exceed 
100 kPa 

(1 Barg, 15 PSIG). 

 

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 Process temperature and pressure does not exceed meter ratings.  

 

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 The meter is not exposed to process temperatures and pressures that will cause the liquid medium to gasify 

(flash) within the meter. 
 

2.1.1

 

Orientation 

The flowmeter MUST be mounted so that the rotor shafts are in a horizontal plane. This is achieved by mounting 
the meter so that the terminal cover or integral instrument display, whichever is fitted, is facing in a horizontal 
direction. Note the terminal cover or instrument display can be rotated in 90 degree increments to provide access to 
the electrical entry and to allow the display orientation to suit the installation. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The meter will operate in the alternative orientation, however, it is likely its life & performance will be reduced as a 
result of the gravity pull on the rotors. 
 
Liquid can flow into the meter from either a horizontal or vertical direction. For vertical flow installations the most 
common orientation is for the liquid to rise through the meter 

(i.e. travel from bottom to top

) to assist in air or 

entrained gas elimination.  The meter operation is independent of the liquid flow direction thus there is no markings 
for inlet or outlet.                 

         

6      Installation      

 

2.1.2

 

Flow Conditioning and Locations 

 

Strainer :

 It is recommended to INSTALL a 100mesh 

(150 micron) 

strainer immediately upstream of (prior to) the 

meter. Strainers are available from the factory.  
 

Flow conditioning :

 The flowmeter does not require any flow conditioning, therefore straight pipe runs before or 

after the meter are not required. If required, the pipe size about the meter can be altered to suit the installation. 
 

Locations :

 The flowmeter is preferred to be fitted upstream of any flow control and/or shut off valve, this prevents 

free discharge from the meter and minimizes the risk of drainage and air entrapment which can result in erroneous 
readings or damage the meter on start up. 
 
Process or safety critical meters should be installed in a by-pass section of pipe with isolation valves to enable the 
meter to be isolated and serviced as required. A by-pass installation also allows purging of the system during 
commissioning 

(see Commissioning)

.The meter must be appropriately rated and is typically located downstream 

(on the discharge side)

 of the pump. 

  
If mounted outdoors ensure a suitable watertight gland or plug is used to seal any open electrical entries. In humid 
environments take precautions to avoid condensation build up within the electrical and/or instrument enclosure. It 
is good wiring practice for conduits to be connected from the bottom of an entry port, in this way condensation will 
gravitate away from any terminal housing.  

   

Fluid state :

 Fluid entering the meter must remain a liquid at all times so protect the meter to avoid solidification or 

gelling of the metered medium. If meters are to be trace heated or jacketed in any way the maximum temperature 
rating of the meter must not be exceeded. Size the meter to avoid gasification of volatiles 

(flashing)

 within the 

liquid due to the pressure drop experienced within the system or within the meter.  
 

Hydraulic shock :

 If pressure surges or hydraulic shock of any kind is possible, the system upstream of the meter 

must be fitted with a surge suppressor or pressure relief valve to protect the meter from damage. High frequency 
flow pulsations can damage the meter. Such pulsations can be caused by the injection profile in diesel engines. 
Most pulsations are removed with the installation of a suitable pulsation dampener. 
 

 

2.2

 

Electrical Installation 

 
2.2.1     Instrument Cable 

  Twisted pair low capacitance shielded instrument cable 7 x 0.3mm 

(0.5mm2)

 should 

be used for electrical connection between the flowmeter and remote instrumentation. The cable screen should be 
earthed at the readout instrument only to protect the transmitted signal from mutual inductive interference.

 

 
The cable should not be run in a common conduit or parallel with power and high inductive load carrying cables as 
power surges may induce erroneous noise transients onto the transmitted pulse signal or cause damage to the 
electronics. Run the cable in separate conduit or with other low energy instrument cables. The maximum 
transmission distance is typically 1000m 

(3300 Ft).

 

 
 
 
 
 
 
 

I N C O R R E C T 

When installed incorrectly the weight 

of the rotors will bear down on the 

base of the measuring chamber. 

C O R R E C T   O R I E N T A T I O N S 

Содержание OM025

Страница 1: ...w flomec com au USA 916 Belcher Drive Pelham AL 35124 USA Tel 1 205 378 1050 Fax 1 205 685 3001 Email customerservice trimecus com Website www trimecus com Distributed by Each meter has been calibrated on mineral oil and will contain a small amount of oil residue The oil used is Castrol Diesel Calibration Fluid 4113 product code 055830 Medium capacity positive displacement flowmeters OVAL GEAR SEE...

Страница 2: ...otalisers rate totalisers or batch controllers These instruments also have monitoring and control output options including 4 20mA scaled pulse flowrate alarms and batch control logic preset metering If your flowmeter is fitted or supplied with an instrument please also refer to the relevant instrument instruction manual These flowmeters can be installed within hazardous areas by using the reed swi...

Страница 3: ...en collector phased outputs 4 dc 2 stage batch controller OM040 OM050 accum reset totals pulse output IECEX ATEX approved IECEX ATEX approved IECEX ATEX approved Specifications Model prefix OM015 OM025 OM040 OM050 Nominal size inches 15mm 1 2 25mm 1 40mm 11 2 50mm 2 Flowrange litres min 1 40 10 150 15 250 30 450 Flowrange USGM 0 26 10 6 2 6 40 4 66 8 120 Accuracy 3cp Repeatability Temperature rang...

Страница 4: ...nd air entrapment which can result in erroneous readings or damage the meter on start up Process or safety critical meters should be installed in a by pass section of pipe with isolation valves to enable the meter to be isolated and serviced as required A by pass installation also allows purging of the system during commissioning see Commissioning The meter must be appropriately rated and is typic...

Страница 5: ...stor typically greater than 10K ohms in most instruments which ties the open collector to the available dc voltage level when the Hall sensor is not energized When energized the open collector output is pulled to ground through the emitter 0V 2 3 2 Reed Switch Pulse Output The reed switch output is a two wire normally open SPST voltage free contact ideal for installations without power or for use ...

Страница 6: ...ill have the relevant calibration factor entered into the program of the instrument Please refer to relevant instrument manual for programming details 10 Commissioning Maintenance 3 0 Commissioning Once the meter has been mechanically and electrically installed in accordance with this and any other relevant instrument manual s the meter is ready for commissioning The meter must NOT be run until th...

Страница 7: ...embly with rotor shafts Part No aluminum 1401096 1401094 1401092 stainless steel 1401097 1401093 2 Rotor assembly set aluminum rotors bearings 1424071 1424111 1424099 stainless steel rotors bearings 1424092 1424125 1524011 3 Body O ring size BS153 size BS245 size BS253 viton standard 13031531 13032451 13032531 teflon 13031533 13032453 13032533 4 Meter cap aluminum with M20 conduit entry 1302047 13...

Страница 8: ...tep 1 Check application installation and set up Refer to Mechanical Installation section for installation and application factors that may effect the meter operation including pulsation and air entrainment or incorrect meter selection including incorrect flow rate temperature and pressure or materials compatibility Refer to Electrical Installation for correct wiring Step 2 Check for blockages The ...

Страница 9: ...rminations wires for continuity 1 Rotors fouled 1 Check that rounded teeth are towards base of chamber 2 Check for obstruction due to foreign particles 3 Clean repair or replace rotors 2 1 See instructions for reassembly of meter with particular emphisis on positioning of rotors magnets 3 1 Check terminal connections solder joints 2 Ensure dc voltage is available at Vdc 0v and receiving instrument...

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