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Page 38 

FL_F116P_v1702_01_EN 

6  MAINTENANCE 

6.1 

GENERAL DIRECTIONS 

 

 

Mounting, electrical installation, start-up and maintenance of this device may only be 
carried out by trained persons authorized by the operator of the facility. Persons must 
read and understand this manual before carrying out its instructions. 

 

This device may only be operated by persons who are authorized and trained by the 
operator of the facility. All instructions in this manual are to be observed. 

 

Make sure, the measuring system is correctly wired up according to the wiring diagrams. 
Protection against accidental contact is no longer assured when the housing cover is 
removed or the panel cabinet has been opened (danger from electrical shock). The 
housing may only be opened by trained persons authorized by the operator of the facility. 

 

Take careful notice of the "Safety rules, instructions and precautionary measures" in the 
front of this manual. 

The F116-P does not require special maintenance unless it is used in low-temperature applications 
or surroundings with high humidity (above 90% annual mean). It is the users responsibility to take all 
precautions to dehumidify the internal atmosphere of the F116-P in such a way that no condensation 
will occur, e.g. to put a dose of desiccant (drying agent) inside the enclosure just before closing it. 
Furthermore, it is required to replace the desiccant periodically as advised by its supplier. 

 

Battery life-time: 

 

It is strongly advised to disable the unused functions  

It is influenced by several issues : 

 

Type of sensor (read chapter 3): NPN and PNP inputs consume more energy than coil inputs; 

 

Input frequency: the higher the frequency, the shorter the battery life-time; 

 

Analog output signal; be sure that an external power supply is connected or that the function is 
disabled if not in use; or else it will have a major influence on the battery life-time; 

 

Display update: fast display update uses significantly more power; 

 

Pulse output and communications; 

 

Low temperatures; the available power will be less due to battery chemistry. 

 

Check periodically: 

 

The condition of the enclosure, cable glands and front panel. 

 

The input/output wiring for reliability and aging symptoms. 

 

The process accuracy. As a result of wear and tear, re-calibration of the flowmeter might be 
necessary. Do not forget to re-enter any subsequent K-Factor alterations. 

 

The indication for low-battery. 

 

Clean window and enclosure only with a lint-free cleaning cloth made damp with a mild soap 
solution.. Do not use any aggressive solvents as these might damage the coating. 

6.2 

INSTRUCTIONS FOR REPAIR 

This product cannot be repaired by the user and must be replaced with an equivalent certified 
product. Repairs are only allowed to be carried out by the manufacturer or his authorized agent. 

Содержание F116-P

Страница 1: ...al input flowmeter pulse Namur and coil Output 0 4 20mA 0 10V ref flow rate pulse ref total and negative flow Options Intrinsically safe Modbus communication and backlight F Series Field mounted indicators for safe and hazardous areas ...

Страница 2: ...Page 2 FL_F116P_v1702_01_EN ...

Страница 3: ...to the general waste system or into a landfill At the end of its life equipment shall be disposed of according to the local regulations regarding waste of the electrical and the electronic equipment Please contact your local dealer national distributor or the manufacturer s Technical helpdesk for information on the product disposal SAFETY RULES AND PRECAUTIONARY MEASURES The manufacturer accepts n...

Страница 4: ...performed correctly may lead to personal injury a safety hazard or damage of the F116 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F116 P or connected instruments A note indicates actions or procedures which if not performed correctly may indirectly affect operation or may lead to a...

Страница 5: ...18 3 1 11 Explanation of SETUP menu A Communication option 18 3 1 12 Explanation of SETUP menu B Others 18 4 INSTALLATION 19 4 1 General directions 19 4 2 Installation surrounding conditions 19 4 3 Dimensions Enclosure 20 4 4 Installing the hardware 22 4 4 1 General installation guidelines 22 4 4 2 Aluminum enclosure Field mounted 23 4 4 3 Aluminum enclosure Panel mounted 23 4 4 4 Plastic GRP encl...

Страница 6: ...uminum or GRP enclosures for harsh industrial surroundings ability to process all types of flowmeter signals transmitting possibilities with analog pulse and communication outputs Flowmeter and temperature input This manual describes the unit with a pulse input from the flowmeter Other versions are available to process 0 4 20mA signals Two flowmeters with a passive or active pulse Namur or sine wa...

Страница 7: ...nction Options The following options are available isolated or active 0 4 20mA 0 10V analog output full Modbus communication RS232 485 TTL also battery powered Intrinsic safety mechanical relay or active output power and sensor supply options panel mount wall mount and weather proof enclosures flame proof enclosure and LED backlight 2 OPERATIONAL This device may only be operated by persons who are...

Страница 8: ...e for total can be reset To do so press the CLEAR key twice When the key is pressed once the text PUSH CLEAR is shown To avoid a reset at this stage press another key other than the CLEAR key or wait for 20 seconds A reset of the total does not influence the accumulated total Display accumulated total When the SELECT key is pressed total and accumulated total are shown The accumulated total cannot...

Страница 9: ...ble to prevent access to the SETUP menu with a password A password may be required to enter the SETUP menu Without this password access to SETUP is denied 3 1 HOW TO PROGRAM THE F116 P The setup menu has different submenus Each submenu has an unique number which is shown in front of the menu name Each setting has an unique two digit number which is shown in front of the setting The first digit ref...

Страница 10: ...nd the setting UNIT When you do not want to save the change wait for approximately 20 seconds or press and hold the PROG ENTER key for approximately 3 seconds Action Result Remark 1 Momentarily press the PROG ENTER key The PROG indicator blinks The engineering unit L shows To access the setting 2 Press the SELECT key to select the next engineering unit The PROG indicator blinks The engineering uni...

Страница 11: ...on total rate all 52 light 0 off 20 40 60 80 100 full brightness 53 calculate add differ 54 measurement bi direct not negative threshold stationary 55 stationary flow rate 0000 000 9999999 56 stationary total 0000 000 9999 999 6 POWER MANAGEMENT 61 LCD new fast 1 sec 3 sec 15 sec 30 sec off 62 battery mode operational shelf 7 FLOWMETER 71 signal A npn npn lp reed reed lp pnp pnp lp namur coil hi c...

Страница 12: ... Factor the flowmeter pulse signals are converted to a quantity The K Factor is based on the number of pulses generated by the flowmeter per selected engineering unit for example per m3 A more accurate K Factor more decimals as set in decimals K Factor allows for a more accurate operation of the system Example 1 Calculating the K Factor The flowmeter generates 2 4813 pulses per liter and the selec...

Страница 13: ... flow rate A With the K Factor the flowmeter pulse signals are converted to a quantity The K Factor is based on the number of pulses generated by the flowmeter per selected engineering unit for example per m3 A more accurate K Factor more decimals as set in decimals K Factor allows for a more accurate operation of the system 25 decimals K factor This setting is used to set the amount of digits beh...

Страница 14: ... K Factor B 3 1 6 EXPLANATION OF SETUP MENU 5 DISPLAY 5 DISPLAY 51 function This setting can be set to display total or rate When total is selected simultaneously differential or summed total and differential or summed flow rate is shown When SELECT is pressed the differential or summed accumulated total is shown temporarily When rate is selected only differential or summed flow rate is shown toge...

Страница 15: ... the totalization will stop This function is disabled if value zero has been entered 3 1 7 EXPLANATION OF SETUP MENU 6 POWER MANAGEMENT When used with the internal battery option type PB PC the user can expect reliable measurement over a long period of time The F116 P has several smart power management functions to extend the battery life time significantly Two of these functions can be set 6 POWE...

Страница 16: ... max 10 kHz External power required 12 DC Active pulse input detection level 12V DC 4 kΩ max 10 kHz External power required 24 DC Active pulse input detection level 24V DC 3 kΩ max 10 kHz External power required 3 1 9 EXPLANATION OF SETUP MENU 8 ANALOG OUTPUT A linear 4 20mA signal option AB 0 20mA or option AU 0 10V output signal is generated that represents the flow rate The settings for the flo...

Страница 17: ...log output value is 20mA or 10V However this value might differ slightly due to ambient influences such as temperature for example Before tuning the signal make sure that the analog signal is idle not used for any application After pressing PROG the current will be about 20mA or 10V The current can be increased decreased with the arrow keys and is directly active Press ENTER to store the new value...

Страница 18: ...ng the decimals for pulse into account 3 1 11 EXPLANATION OF SETUP MENU A COMMUNICATION OPTION This product is designed for the connection to a communication network Products with a communication option do not include cyber security functions Fluidwell cannot take any responsibility for the cyber security omissions or errors in the communication safety To maintain a secure operation automation and...

Страница 19: ...hen the housing cover is removed or the panel cabinet has been opened danger from electrical shock The housing may only be opened by trained persons authorized by the operator of the facility Take careful notice of the Safety rules instructions and precautionary measures at the front of this manual 4 2 INSTALLATION SURROUNDING CONDITIONS Take the relevant IP classification of the enclosure into ac...

Страница 20: ...0mm 30mm M20 x 1 5 M16 x 1 5 M16 x 1 5 30mm 30mm M20 x 1 5 M20 x 1 5 M20 x 1 5 25mm 25mm 1 2 NPT 0 9 3x 1 2 NPT 0 12 0 12 HA HM HN HO HP HT HU 6 x M12 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 115 mm 4 53 HB 29 1 mm 1 15 31 mm 1 22 HZ 4x M20 x 1 5 15 15 HV 23 23 16 mm 1 2 NPT 1 2 NPT 25mm 25mm 22 5mm HL 22 5mm 22 5mm 22 5mm 22 5mm 0 9 15 60mm 2 36 98mm 3 86 ...

Страница 21: ...6 120 mm 4 72 HD HK HK back box flat bottom HE HF HG HH D 12mm 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 22 5mm 30mm 30mm D 16mm D 20mm 0 9 D 22mm 0 866 22 5mm 25mm 25mm D 20mm D 20mm D 16mm HC 75 mm 2 95 118 mm 4 65 104 mm 4 09 HJ 0 9 0 12 0 12 3x D 22mm 0 866 115 mm 4 53 98 mm 3 86 29 1 mm 1 15 31 mm 1 22 ...

Страница 22: ...that came with a power module type PM 110V 230V AC or type PD PF with an option OR the relays can handle 110V 230V AC shall be connected to the Protective Earth PE stud which is installed in the metal back panel The metal front panel is connected to the Protective Earth by the mounting screws and serrated washers For V AC applications the terminal 00 shall not be connected to avoid earth loops For...

Страница 23: ...ch the cover to the back panel Type PM 110 230V AC The PE connection in the metal back panel is made with a serrated washer a terminal a washer and a screw The PE connection to the metal cover is made with the serrated washers and the mounting screws Type PD OR PF OR 8 24V AC Type PD OR PF OR 8 30V DC 4 4 3 ALUMINUM ENCLOSURE PANEL MOUNTED The PE connection The PE connection is made with one of th...

Страница 24: ...CLOSURE The PE connection The F116 P in a GRP enclosure meets the requirements of class 2 double insulated Therefore the incoming PE wire is terminated with an insulating end cap Type PM 110 230V AC Type PD OR PF OR 8 24V AC Type PD OR PF OR 8 30V DC ...

Страница 25: ...ctly influence the battery life time It is strongly advised to use a zero power pickup such as a coil or reed switch when operating without external power It is possible to use some low power NPN or PNP output signals but the battery life time will be significantly reduced consult your distributor For type PD PF PM It is possible to supply the sensor with different voltages You can set the voltage...

Страница 26: ...ation Typical Sensor Vout selection Sensor supply out A B 1 2 3 4 NOTE Use an AC autotransformer spartrafo with galvanic isolation int int off off Coil 1 2V DC 1mA Reed 3V DC 1mA ext ext on on off on off off 8 2V DC 50mA max 12V DC 50mA max 24V DC 50mA max Option PF Power supply in 24V AC 24V DC 10 Switch location Typical Sensor Vout selection Sensor supply out A B 1 2 3 4 int int off off Coil 1 2...

Страница 27: ...40V 0 5A per output Requires power supply type PD PF PM Be sure that the output frequency does not exceed 5Hz else the relay life time will be reduced significantly Fig 10 Terminal connections Mechanical relay output typical Type OT A passive transistor output is available with this option Max driving capacity 300mA 50V DC Fig 11 Terminal connections Pulse output typical Terminal 07 08 basic POWER...

Страница 28: ...s available with this option Max driving capacity 1000 Ohm 24VDC Requires power supply type PD PF PM Fig 13 Terminal connections Active 0 20mA analog output typical Type AF For the Intrinsically safe floating 4 20mA signal please read Chapter 5 Type AI An isolated 4 20mA signal proportional to the differential or summed flow rate is available with this option When the output is disabled a 3 5mA si...

Страница 29: ...eter input A and B Three basic types of flowmeter signals can be connected to the unit pulse active pulse or coil The connections for flowmeter A Terminal 09 11 and B Terminal 12 14 are the same The screen of the signal wire must be connected to the related common ground terminal unless earthed at the sensor itself The maximum input frequency is approximately 10 kHz depending on the type of signal...

Страница 30: ...ys a low pass signal noise filter which limits the maximum input frequency read chapter 3 A sensor supply voltage of 8 2 12 or 24V DC can be provided with power supply type PD PF PM For a signal detection level of 50 of the supply voltage please refer to active signals Fig 19 Terminal connections PNP signal input typical Active signal 8 2V 12V and 24V If a sensor gives an active signal read chapte...

Страница 31: ...onfiguration and options Full serial communications and computer control in accordance with RS232 length of cable max 15 meters or RS485 length of cable max 1200 meters is possible When using the RS232 communication option terminal 27 is used for supplying the interface Please connect the DTR or the RTS signal of the interface to this terminal and set it active 12V If no active signal is available...

Страница 32: ...east IP65 in accordance with IEC 60529 suitable cable entries and blanking elements must be used and correctly installed For enclosures and windows with a high surface resistance potential charging hazard exists Do not rub these surfaces of the indicator Clean window and enclosure only with a lint free cleaning cloth made damp with a mild soap solution Chapter 4 shows general information regarding...

Страница 33: ...r of production This information can be looked up in the setup menu Others Fig 23 Example serial number typical Label information pulse input type F1xx XI inside and outside the enclosure Fig 24 Label information Intrinsically safe application typical ...

Страница 34: ... to terminals 0 and 1 type PD the circuit supply connected to terminals 7 and 8 type AP The maximum values for any of those circuits are those as defined for group IIB IIIC No other active external Intrinsically safe circuits may be connected to the indicator with exception of circuits connected to terminals 3 and 4 and or terminals 5 and 6 the maximum values for any of those circuits are those as...

Страница 35: ... supply is set by the firmware 1 2V DC or 3V DC External power is only available when the main external power supply is connected The sensor supply voltage is fixed 8 2V DC Set the sensor supply 1 Make the F116 P safe If applicable mind the battery power 2 Open the F116 P and carefully remove the cable connectors and the protective cover 3 Find and set the switches and select the Vout as required ...

Страница 36: ...Page 36 FL_F116P_v1702_01_EN 5 3 CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig 28 F116 P AP CT OT PC XI Battery powered IIB IIC IIIC ...

Страница 37: ...Page 37 FL_F116P_v1702_01_EN Fig 29 F116 P AP CT OT PX XI Output loop powered IIB IIC IIIC ...

Страница 38: ...the enclosure just before closing it Furthermore it is required to replace the desiccant periodically as advised by its supplier Battery life time It is strongly advised to disable the unused functions It is influenced by several issues Type of sensor read chapter 3 NPN and PNP inputs consume more energy than coil inputs Input frequency the higher the frequency the shorter the battery life time An...

Страница 39: ...the utmost care to prevent a short circuit and damage 4 Do not recharge crush disassemble incinerate heat above its rated temperature or expose the contents to water 5 Dispose of the battery in accordance with the inter national the manufacturer s and the plant owner s standards and regulations 6 Read and understand the instructions 7 Get approval from the safety officer to do the work 8 Lock out ...

Страница 40: ...enclosures Type HD Type HE Type HF Type HG Type HJ Type HH Type HK Dimensions 130 x 120 x 75mm 5 10 x 4 72 x 2 95 LxHxD IP67 TYPE 4 X Drilling 2x PG9 1x M20 Drilling 2x NPT Drilling 2x M16 1x M20 Drilling 1x M20 Drilling 2x M20 Drilling 6x M12 Drilling 1x NPT Drilling 3x NPT Drilling 4x M20 No drilling No drilling Drilling 2x 16mm 0 63 1x 20mm 0 78 Drilling 1x 22mm 0 87 Drilling 2x 20mm 0 78 Drill...

Страница 41: ... DC 24 DC Frequency Minimum 0 Hz maximum 7 kHz for total and flow rate Maximum frequency depends on signal type and internal low pass filter E g Reed switch with low pass filter max frequency 120 Hz K Factor 0 000010 9999999 with variable decimal position Low pass filter npn lp reed lp pnp lp Outputs Analog output Function transmitting differential flow rate Accuracy 10 bit Error 0 05 update 10 ti...

Страница 42: ...total and or flow rate calculated differential or sum accumulated total flow rate A total A flow rate B total B Total Digits 7 digits Unit L m3 kg lb GAL USGAL bbl no unit Decimals 0000000 111111 1 22222 22 3333 333 All totals can be reset to zero by pressing the CLEAR key twice Accumulated total Digits 11 digits Unit decimals According to selection for total Flow rate Digits 7 digits Unit mL L m3...

Страница 43: ... Flow rate displays 0 zero while there is flow total is counting Check SETUP 22 25 and 41 42 are the K factor and time unit correct SETUP 26 27 The unit has to count the number of pulses according to SETUP 26 within the time according to SETUP 27 Make sure that 27 is set to 10 0 seconds for example the result is the unit has at least 10 seconds time to measure the number of pulses according to SET...

Страница 44: ...Masters will support variables that span 2 registers variables spanning more registers sometimes require you to manually calculate the resulting value For additional information regarding using your Modbus device please read our General Modbus Communication Protocol and Modbus troubleshooting guide that are available through our website or your distributor Runtime variables PDU ADDRESS REGISTER VA...

Страница 45: ... 2 r w uint32 1 9999999 Representation 0 000010 9999999 depending on variable 37 K Factor decimals d 37 h 0x025 40038 decimals K factor 1 r w uint16 0 6 PDU ADDRESS REGISTER VARIABLE FLOW RATE A NO REGISTERS R W TYPE VALUE REMARKS d 48 h 0x030 40049 unit A and B 1 r w uint16 0 mL 1 L 2 M3 3 mg 4 g 5 kg 6 ton 7 GAL 8 bbl 9 lb 10 cf 11 rev 12 none 13 scf 14 NM3 15 NL 16 P d 49 h 0x031 40050 time uni...

Страница 46: ... namur 7 coil hi 8 coil lo 9 act 8 1V 10 act 12V 11 act 24V d 97 h 0x061 40098 flowmeter signal B 1 r w uint16 0 npn 1 npn lp 2 reed 3 reed lp 4 pnp 5 pnp lp 6 namur 7 coil hi 8 coil lo 9 act 8 1V 10 act 12V 11 act 24V PDU ADDRESS REGISTER VARIABLE ANALOG OUTPUT NO REGISTERS R W TYPE VALUE REMARKS d 112 h 0x070 40113 analog output 1 r w uint16 0 disable 1 enable d 113 h 0x071 40114 rate min 2 r w ...

Страница 47: ...ASCII 1 RTU 2 OFF PDU ADDRESS REGISTER VARIABLE OTHERS NO REGISTERS R W TYPE VALUE REMARKS d 173 h 0x0AD 40174 model number 1 r uint16 0 9999 d 160 h 0x0A0 40161 model suffix 1 r char Representation ASCII character d 162 h 0x0A2 40163 firmware version 2 r uint32 0 999999 Representation nn nn nn d 165 h 0x0A5 40166 serial no 2 r uint32 0 9999999 Representation nnnnnnn d 168 h 0x0A8 40169 password 1...

Страница 48: ...Page 48 FL_F116P_v1702_01_EN DECLARATION OF CONFORMITY ...

Страница 49: ...ng 26 Fig 9 Terminal connections Active output typical 27 Fig 10 Terminal connections Mechanical relay output typical 27 Fig 11 Terminal connections Pulse output typical 27 Fig 12 Terminal connections 4 20mA analog output typical 28 Fig 13 Terminal connections Active 0 20mA analog output typical 28 Fig 14 Terminal connections Isolated 4 20mA analog output typical 28 Fig 15 Terminal connections Pas...

Страница 50: ...00 24 K factor 0000001 25 decimals K factor 0 26 filter 1 27 period 1 0 sec 3 TOTAL B 31 K factor 0000001 32 decimals K factor 0 4 FLOW RATE B 41 K factor 0000001 42 decimals K factor 0 5 DISPLAY 51 function total 52 light 100 53 calculate differential 54 measurement bi directional 55 stationary flow rate 0 L min 56 stationary total 0 L hr 6 POWER MANAGEMENT 61 LCD new 1 sec 62 battery mode operat...

Страница 51: ...put disabled 82 rate min 0000000 83 rate max 9 999 999 84 cut off 0 0 85 tune min 0160 86 tune max 6656 87 filter 1 9 PULSE 91 mode signed 92 width 0 off 93 decimals 0 94 amount 1 000 A COMMUNICATION A1 speed 9600 A2 address 1 A3 mode BUS RTU B OTHERS B1 model F116 P B2 software version B3 serial no B4 password 0000 B5 tag nr 0000000 ...

Страница 52: ...Page 52 ...

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