FIORENTINI ECOSMALL 55 Скачать руководство пользователя страница 13

 

SAFETY 

Ecosmall

 

 

Rev. 000 

29/11/2017 

13/41

 

 

The following table shows the number of diagnostic LED flashes and the corresponding errors: 
 

No. of flashes 

Description 

Motor not at a stop upon start 

Motor not at a stop upon start 

Battery voltage too low 

Battery voltage too high 

Potentiometer not at zero setting upon start 

Potentiometer cutout 

Overtemperature 

Eeprom programming error 

10 

Control power error 

 
Electronic system by Energy

 
1 flash 

Anomaly to traction micro-switches at the start. It signals that one of the traction 
micro-switches is already active at the start 

2 flashes 

Battery voltage too low, not enough for a correct use of the machine 

3 flashes 

Inactive code 

4 flashes 

Open motor circuit 

5 flashes 

Motor control failure or earthling motor fail  

6 flashes 

Anomaly to the potentiometer. This alarm is not working with 2-wire 
potentiometers 

7 flashes 

Overheated mosfets, this alarm is activated when the temperature gets to 75°C 
+/- 5°C. This alarm is on until the temperature is high and reduces the maximum 
motor current 

8 flashes 

Motor already running at machine start. Example: controller switching on when 
going down from a slope 

9 flashes 

Software anomaly 

 
 

 

Only  for  machine  with  Energy  control  card:  when  the  direction  selector  is  released  with  the 
machine  going  backward,  the  scrubber  goes  a  little  bit  forward  in  order  to  avoid  any  risk  of 
crushing 

 
 
In order to limit the likelihood of electronic board failures, the following points should be observed: 
 

  It is strictly forbidden to disconnect the battery during running operation; 

  It is strictly forbidden to turn the key switch off and then back on during machine operation; 

  Do not operate the key switch while pushing the machine manually or going downhill; 

  Check that the key switch electrical contact is perfectly efficient to prevent bounces or false 

contacts; 

  Check  that  the  contact  between  connectors  is  steady;  check  that  power  connections  are 

tight and use deoxidizer spray between connectors; 

  It is forbidden to leave the key switch on during battery charging; 

  During  cleaning  operations,  disconnect  the  battery;  never  wash  the  electronic  board  with 

water and solvents, avoid pressurised jets and before restarting the machine, ensure that it 
is perfectly dry. 

 
 
 

Содержание ECOSMALL 55

Страница 1: ...ING O FIORENTINI S p A INDUSTRIAL CLEANING MACHINES SCRUBBER MACHINE Mod ECOSMALL OPERATING AND MAINTENANCE MANUAL ...

Страница 2: ... and start up 22 4 7 2 Choosing the right detergent 23 4 7 3 Control levers 23 4 7 4 Squeegee adjustment 24 4 7 5 Water draining 25 4 7 6 Brushes replacement 26 4 7 7 Squeegee replacement 27 4 7 8 Squeegee blades replacement Machine with two brushes 29 4 7 9 Brush deck belt replacement Machine with two brushes 30 Congratulations on your choice Thank you for having chosen to purchase a product by F...

Страница 3: ...ries 32 5 2 5 Battery charger technical features 32 5 2 6 Battery disposal 33 5 3 Motor maintenance 33 5 3 1 Suction motor maintenance 33 5 3 2 Brush motor maintenance 35 5 3 3 Drive motor maintenance 36 5 4 Wiring system checks 37 5 5 Inspection summary table 37 5 6 Maintenance log 38 6 TECHNICAL ASSISTANCE 6 1 Technical assistance contact information 39 6 2 Claim report 39 ...

Страница 4: ...esigned and built for trouble free use over several years However if any malfunctioning is observed during the warranty period FIORENTINI undertakes to repair or replace free of charge any parts showing breaks and early wear due to faulty materials working defects or incorrect assembly The manufacturer warranty will not cover any parts whose early breaking or wear and tear are caused by FIORENTINI...

Страница 5: ...iliary personnel and cover travelling and accommodation expenses and meals PRODUCT RETURNS In case of parts to be returned for replacement or repairs under the warranty a written authorisation must be obtained in advance from FIORENTINI s Technical Assistance Department All defective parts must be carefully repacked in order to avoid damages during transport Products must be returned on a free on ...

Страница 6: ...GENERAL INFORMATION Ecosmall Rev 000 29 11 2017 6 41 ...

Страница 7: ...rive system is equipped with a set of batteries supplying power to the brushes motor and to the suction motor The machine can be equipped with either two brushes or one brush which can be operated to scrub the floor with water and detergent When the machine moves forwards the squeegee or back brush in contact with the floor takes up any water by suction for its subsequent delivery to the recovery ...

Страница 8: ...e floor wiping unit Two front drive wheels with an electric motor with integrated differential Two rear idle pivoting wheels In consideration of recent EU concerns regarding product safety FIORENTINI designed and built this machine in compliance with the safety and health requirements provided by applicable Directives The high quality of the materials used the applied advanced technology and FIORE...

Страница 9: ...d speed 0 5 Km h ENGINE MOTOR SPECIFICATIONS Drive motor 200W 48V differential gearmotor Suction motor 48V 500W Brush motor One 400W 48V 130rpm DIMENSIONS AND WEIGHTS Length 1200 mm Width 790 mm 890 mm Height 1100 mm Weight without load 110 kg 120 kg Battery weight 4 x 20Kg Drive Walk behind operator Max gradient at full load 10 Noise level 73 dB The above mentioned specifications are not binding ...

Страница 10: ... be used as a means of transport for people or other vehicles altering or tampering with safety devices charging batteries at not sufficiently ventilated locations failure to comply with applicable safety standards currently in force fitting equipment devices likely to interfere with machine operation introducing changes or alterations not authorised by FIORENTINI using acid solutions likely to da...

Страница 11: ...the machine should be specifically trained particularly in regard to safety issues machine operators must have read and become familiar with this manual FIORENTINI declines all responsibility for accidents involving persons or property caused by not adequately skilled unauthorised operators 3 5 SAFETY AND WARNING DEVICES It is strictly forbidden to tamper with remove or deactivate safety and warni...

Страница 12: ...go off when the battery charge goes below a certain value preventing the battery from going fully flat and preserving its long term life 3 7 SAFETY DIAGNOSTIC SIGNALLING The scrubbing machine is equipped with a system that ensures that all the errors detected by the machine function control electronic board are signalled by a flashing LED Each error can be identified by counting the number of flas...

Страница 13: ... the maximum motor current 8 flashes Motor already running at machine start Example controller switching on when going down from a slope 9 flashes Software anomaly Only for machine with Energy control card when the direction selector is released with the machine going backward the scrubber goes a little bit forward in order to avoid any risk of crushing In order to limit the likelihood of electron...

Страница 14: ...attery charging the operator must keep all body parts out of the battery compartment DANGER OF CRUSHING AND SHEARING Crushing and shearing risks are possible during squeegee adjustment During squeegee adjustment ensure that no one close to the machine could operate the device up and down stroke controls DANGER OF OVERTURNING Machine overturning is possible during normal machine operation when goin...

Страница 15: ...ground and a red stripe If any signs become damaged the purchaser must replace them with identical signage It is strictly forbidden to remove or tamper with these signs What is it This sign warns that it is forbidden to remove safety guards from around moving parts What to do During installation maintenance before removing guards always ensure that the starter key is not in its slot in the control...

Страница 16: ... tamper with these signs What is it This sign shows that there is a risk of fire caused by the presence of batteries What to do Be extremely careful during battery charging or tank filling What is it This sign indicates a general danger What to do Be extremely careful during battery charging or tank filling and do not place any body parts below the lifted tank ...

Страница 17: ...it Explosion risk during battery charging due to the released hydrogen What to do During battery charging ensure that the machine is under a suction hood or in a ventilated area and keep it away from heat sources and corrosive substances What is it Danger of crushing caused by suction tank overturning What to do During battery charging or tank filling ensure that accidental impacts are avoided ...

Страница 18: ...hine has not been damaged during transport and that all the material listed in the shipping documentation has been received otherwise the forwarders and manufacturer should be promptly informed Unless otherwise agreed purchased goods will travel at the purchaser s own risk Handling should be carried out with suitable lifting equipment as shown in the following table Always ensure that the forks of...

Страница 19: ...y location to ensure the perfect efficiency of all its parts Relative humidity must be below 80 and the storage temperature must be between 3 C and 45 C 4 3 MACHINE UNPACKING Cut the straps bearing in mind that they might spring back Remove the staples fixing the carton to the pallet If the crate is made of plywood remove the staples from each side and the base of each panel Cut the straps that se...

Страница 20: ...4 4 and make sure that there are no cracks in the battery cases Never add distilled water after charging the batteries Clean the surfaces for connection Handles are provided on the top surface to make battery handling easier 4 5 2 BATTERY CHARGER INSTALLATION The battery charging area must be provided with an efficient suction system for the gases released during charging Alternatively batteries m...

Страница 21: ...cator It indicates the level of battery charge 4 Suction switch If set to its top position indicated by the symbol it activates the squeegee liquid suction function If set to OFF the suction function is turned off 5 Scrubbing brush switch If set to its top position indicated by the symbol it activates the scrubbing brush rotation during machine forward movement when the machine stops the brushes w...

Страница 22: ...ol the machine forward movement with the special lever figure 4 8 detail 1 during work the forward movement speed is lower with respect to the idle phase however it is possible to adjust the machine forward movement speed via the special potentiometer figure 4 6 detail 1 After scrubbing completion before drying completion turn the water tap off with the special lever figure 4 8 detail 3 4 7 1 MACH...

Страница 23: ...n be adjusted from the control panel figure 4 6 Squeegee lifting lever detail 2 fig 4 8 by moving down the lever the squeegee will be lowered by moving up the lever the squeegee will be lifted off the floor Solution tap adjustment lever detail 3 fig 4 8 to adjust the water flow set the lever to your required position with the lever all the way forwards the tap will be turned off with the lever all...

Страница 24: ...e steps here below Remove the key from the control panel to prevent unwanted machine starts Adjust the squeegee angle by working the adjustment knob detail 1 figure 4 9 The right pressure is achieved when the edge of the blade touches the floor with an inclination of 45 60 to the ground To adjust the height of the blades turn the knobs on the two guiding wheels tightening or loosening them detail ...

Страница 25: ...lution tank drain pipe detail 2 figure 4 10 Solution tank draining and or inspection plug detail 3 figure 4 10 Squeegee hose detail 4 figure 4 10 To drain water from the tanks position the machine over a sewer hole disconnect the hose from the tank to drain and remove the rubber plug at the end of the hose To clean the recovery tank lift the top cover and clean the inside of the tank fig 4 11 FIGU...

Страница 26: ...gure 4 12 Remove the key from the control panel to prevent unwanted ignition Release the brush by turning it clockwise fig 4 12 detail 1 and then remove it fig 4 12 detail 2 To insert a new brush position it under the flange fig 4 12 detail 3 and then lift it until it is inserted in the flange and rotate it clockwise FIGURE N 4 12 FIGURE N 4 11 1 2 3 ...

Страница 27: ...queegee from the machine by loosening the two knobs fixing it to the support fig 4 13 photo 1 detail 2 Release the clip as shown in the figure fig 4 13 photo 2 and remove the strip and rear blade fig 4 13 photo 3 Unscrew the 4 wing nuts fig 4 13 photo 4 and remove the strip and front blade fig 4 13 photo 5 Insert the new blades and proceed by reversing the order of the operations If worn out chang...

Страница 28: ...START UP AND OPERATION INSTRUCTIONS Ecosmall Rev 000 29 11 2017 28 41 FIGURE N 4 13 3 4 5 ...

Страница 29: ...egee from the machine by loosening the two knobs fixing it to the support fig 4 14 photo 1 Loose the knobs and remove the old blade both at the front and at the rear part fig 4 14 photo 2 Insert the new blades and proceed by reversing the order of the operations If worn out change the bumper wheels by removing the hex head screw fig 4 14 photo 2 1 FIGURE N 4 14 2 3 1 2 ...

Страница 30: ...e with two brushes To replace the brush deck belt proceed as follows Remove the screws that secure the brush cover figure 4 15 Release the spring from the pin with a screwdriver figure 4 16 Replace the worn belt Proceed by reversing the order of the operations FIGURE N 4 15 FIGURE N 4 16 ...

Страница 31: ...rised water jets Check the cleanness of the suction pipes and squeegee Weekly Checks Check the condition of the squeegee rubber suction blades Check the battery water level Every 2 weeks Check the clean water tank filter Monthly Check and adjust the braking system Every 3 months Check battery cable connections Every 6 months Check the brushes of each motor Yearly Check the safety devices Check the...

Страница 32: ...C If the electrolyte temperature is 10 12 C higher than the environment temperature the batteries could overcharge regardless of the actually reached temperature 5 2 4 STANDBY OR INACTIVE BATTERIES Inactive batteries will lose their charge spontaneously self discharge If a battery inactivity period is expected carry out the following operations Charge the batteries once a month by selecting a char...

Страница 33: ... as to prevent rainwater seeping into the storage containers 5 3 MOTOR MAINTENANCE 5 3 1 MAINTENANCE OF THE SUCTION MOTOR The suction motor must be checked and cleaned Every six months the brushes should be checked and replaced too if necessary Suction motor maintenance should be carried out as follows Remove the key from the control panel to prevent unwanted ignition Disconnect the squeegee hose ...

Страница 34: ...MAINTENANCE Ecosmall Rev 000 29 11 2017 34 41 FIGURE N 5 1 3 4 5 3 4 ...

Страница 35: ...tion Disconnect the squeegee hose from the recovery tank and lift it detail 1 figure 5 1 Remove the spring from the motor by screwing out the screw fig 5 2 detail 1 and unplug the power connector fig 5 2 detail 2 Remove the two screws fixing the brush plate and remove it from the machine fig 5 2 detail 3 Remove the motor cover unscrewing the two screws Release the spring fixing the brushes and rem...

Страница 36: ... maintenance should be carried out as follows Remove the key from the control panel to prevent unwanted ignition Drain all machine tanks and rest the machine on one side Remove the motor cover and the bracket fixed to it by unscrewing the two screws fig 5 3 detail 1 Release the spring fixing the motor brushes and remove them from their housing fig 5 3 detail 2 To re assemble all the parts perform ...

Страница 37: ...TION SUMMARY TABLE FREQUENCY REQUIRED TECHNICIAN INSPECTIONS Safety devices 2 years Skilled technician Electrical wiring system 2 years FIORENTINI technician Braking system 3 months Skilled technician Complete overhauling 5 years FIORENTINI technician MAINTENANCE Recovery tank cleaning Daily operator Suction motor filter Daily operator Clean water tank filter Monthly operator Suction pipe lines cl...

Страница 38: ...MAINTENANCE Ecosmall Rev 000 29 11 2017 38 41 5 6 MAINTENANCE LOG DATE MAINTENANCE OPERATOR TYPE OF SERVICE NOTES SIGNED BY ...

Страница 39: ...184 378827 PRODUCTION FACTORY 50033 PIANCALDOLI FI Fax 39 055 817144 Via Piancaldoli 1896 Tel 39 055 8173610 Most technical problems can be sorted with minor services Before contacting our Technical Assistance Dept we therefore advise to carefully read this manual If specialist service is required please clearly specify the type and circumstances of the observed defect to help us find the best sol...

Страница 40: ...orked hours Machine work environment Fault Description Code of the faulty component Component name Fault type Short fault description Faulty Mechanical component Faulty operation Wiring system failure Motor Engine failure Missing component Excessively noisy operation Water leak Other Customer remarks Please write below your comments and suggestions regarding the products and services supplied by I...

Страница 41: ...d expédition ING O FIORENTINI S p A THE BEST IN FLOOR MACHINES BRANCH OFFICES 20132 MILAN Fax 39 02 2592779 Via Palmanova 211 a Tel 39 02 27207783 2564810 00012 Guidonia Montecelio ROME Fax 39 0774 353419 353314 Via B Pontecorvo 20 Tel 39 0774 357184 353015 PRODUCTION FACTORY 50033 PIANCALDOLI FI Fax 39 055 817144 Via Piancaldoli 1896 Tel 39 055 8173610 Distributed by ...

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