background image

Fault description

Cause

Remedy

Piston rod does not
move

Operation at the lower
ambient temperature
limit

Reduce velocity or force

Idling torque too high

Wear in the drivetrain

Contact local Festo Service.

Replace cylinder

è

  www.festo.com/catalogue.

Tab. 15: Overview of fault clearance

11.2

Repair

Repair or maintenance of the product is not permissible.

Replace with an identical product 

è

  www.festo.com/spareparts.

12

Replacement

1. Save the application parameters to the IO-Link master 

è

 "Integrated drive

EMCS" instruction manual 

è

  www.festo.com/sp.

2. Demount the drive system 

è

 13 Demounting.

3. Mount the drive system 

è

 6 Assembly.

4. Connect the drive system 

è

 7 Installation.

5. Commission the drive system 

è

 8 Commissioning.

6. Update the firmware 

è

 "Integrated drive EMCS" instruction

manual 

è

  www.festo.com/sp.

7. Check the current status of the application data 

è

 "Integrated drive EMCS"

instruction manual 

è

  www.festo.com/sp.

13

Demounting

WARNING

Unexpected movement of components.
Injury due to impacts or crushing.
• Before working on the product, switch off the control and secure it to prevent it

from being switched back on accidentally.

WARNING

Risk of Injury due to Unexpected Movement of Components
For vertical or slanted mounting position: when power is off, moving parts can
travel or fall uncontrolled into the lower end position.
• Bring moving parts of the product into a safe end position or secure them

against falling.

Demount drive system
1. Allow the product to cool down to room temperature.
2. Disconnect electrical installations.
3. Remove the mounted attachment component.
4. Remove the attached accessories.
5. Remove the mounting attachments.
6. Observe transport information 

è

 5 Transport.

Remove drive or integrated drive EMCS 

è

 "Integrated drive EMCS" instruction

manual 

è

  www.festo.com/sp.

14

Technical data

Additional information 

è

  www.festo.com/catalogue.

Size

45

60

Design

Electric cylinder with toothed belt and integrated
drive

Guide

Plain-bearing guide

Mounting position

any

Ambient temperature

[°C]

0 … +50

Storage temperature

[°C]

–20 … +60

Degree of protection

IP40

EMCS-ST: Certificates, declaration
of conformity

è

  www.festo.com/sp

Max. payload

horizontal mounting position

[kg]

5

10

vertical mounting position

[kg]

2.5

5

Max. feed force Fx (sum of all
piston rods)

1)2)

[N]

85

150

Max. force on external stops
during homing

3)

[N]

97

186

Max. velocity

4)

[m/s]

0.44

0.6

Velocity "Speed Press"

5)

[mm/s]

20

20

Max. acceleration/deceleration

5)

[m/s

2

]

9

9

Duty cycle

[%]

100 (+30 … +50 °C: – 2% per Kelvin)

Min. stop/end position distance

6)

[mm]

0.5

Repetition accuracy

[mm]

±0.05

Feed constant

[mm/
rev]

32

32

Nominal voltage

[V DC]

24

Logic current consumption (logic,
pin 1)

[mA]

DIO operation: 100 ... 300
IO-Link operation: 100 ... 150

Load current consumption (power,
pin 1)

[A]

3

5.3

Size

45

60

IO-Link port class

A

IO-Link protocol version

Device V 1.1

Max. permitted forces and torques on the piston rod
Fy

[N]

è

  Transverse load on piston rod EPCE-TB

Fz

[N]

è

  Transverse load on piston rod EPCE-TB

Mx

[Nm]

0

0

My

[Nm]

0.4

1

Mz

[Nm]

0.4

1

Calculating the load comparison factor
fv

1) Maximum value for Force at level 10
2) Force is controlled and evaluated by closed-loop control of the motor current. Depending on the mecha-

nism of the drive, a linear force can be calculated from the measured level of current. The target is set as
a percentage of the rated motor current and may differ from the actual force at the electric cylinder. At the
lower force levels the frictional force of the drive system may be greater than the set feed force and may
result in the drive system coming to a standstill.

3) The force acts on the stop for 

£

100 ms

4) Maximum value for Speed In/Speed Out at level 10
5) Unchangeable parameter.
6) Distance (MechIn – LimIn or MechOut – LimOut)

Tab. 16: General data, EPCE-TB

Size

45

60

Materials
Note on materials

Contains paint-wetting impairment substances

Housing

Anodised aluminium

Blanking plate

Anodised aluminium

Piston rod

High-alloy steel

Cover sheet

Steel

Toothed belt

Polychloroprene with glass cord and nylon coating

Weight
Basic weight at 0 mm stroke

[kg]

0.8

1.4

Additional weight per 10 mm
stroke (for variant with one
piston rod)

[kg]

0.03

0.045

Tab. 17: Materials and weight

14.1

Characteristic curves

Additional information 

è

  www.festo.com/catalogue.

Transverse load on piston rod EPCE-TB
Max. transverse load Fy, Fz on the piston rod as a function of the piston rod length
l

Fig. 10: Max. transverse load Fy, Fz and piston rod length l

Fig. 11: EPCE, max. transverse load Fy, Fz as a function of the piston rod length l

 

EPCE-TB-45

 

EPCE-TB-60

 

EPCE-TB-45-MB/-MD/-MF

 

EPCE-TB-60-MB/-MD/-MF

Содержание EPCE-TB

Страница 1: ...es and spare parts è www festo com catalogue 4 Product overview 4 1 Scope of delivery The following components are included in the scope of delivery Electric cylinder unit EPCE TB Instruction manual for the electric cylinder unit EPCE TB Adapter for IO Link operation optional accessory è www festo com catalogue 4 2 Function The electric cylinder unit converts the rotary motion of the mounted motor...

Страница 2: ...ton rod may only be used for a short time during mounting è Tab 6 Information on attachment components Collision free Torque free Centre of gravity and tilting moment Tab 4 Requirement for attachment component Requirement No collision in the range of motion of the attachment component with mounting components No transverse load or torque on the piston rod Absorb external forces and torques via an ...

Страница 3: ...e YE yellow 8 Commissioning WARNING Risk of injury due to unexpected movement of components Protect the positioning range from unwanted intervention Keep foreign objects out of the positioning range Perform commissioning with low dynamic response WARNING Severe irreversible injuries from accidental movements of the connected actuator technology Unintentional movements of the connected actuator tec...

Страница 4: ...point to point operation with press function 0x0102 0 Force Force 0x0105 0 start press position PosStart Press reference point reference end position Ref Then the EMCS ST is ready for operation and the application can be controlled via the IO Link interface process data 0x0029 1 0x0029 2 and 0x0029 5 or system parameter 0x0002 è 9 6 Point to point operating modes 9 Operation WARNING Danger of burn...

Страница 5: ...tartRef PosAct è LimIn è LimOut press Run Start Press movement Start Stop and save Start Press Position PosStart Press Save press Execute demo run Start Stop Lock pushbutton actuators Lock HMI press and hold for 3 s or no push button actuator input for 15 s To acknowledge an error press and hold for 3 s Reset to factory settings press and simultaneously for 10 s and then carry out a Power OFF ON o...

Страница 6: ...y Speed Out 0x0101 0 Speed Out1 Velocity Speed In 0x0100 0 Speed In1 Force Torque 0x0102 0 Force1 2 Start Press Position PosStart Press 0x0105 0 Position Start Press mm 2 3 4 End position LimOut 0x0106 0 end position Out mm 4 Intermediate position PosImp 0x0108 0 Intermediate Position mm 3 4 Control point to point operation via digital inputs Positioning task Control signals MovIn DI1 Logic Pin 5 ...

Страница 7: ...ediate circuit 0x180 6 Remedy Check the load voltage supply Check power socket for contamination 0x0026 38 Undervoltage in load supply 24 V 0x180 2 Remedy Check the load voltage supply Check power socket for contamination 0x0027 39 Overvoltage load supply 24 V 0x180 1 Remedy Check the load voltage supply 0x0031 49 Temperature in device too low 0x400 0 Remedy Check ambient conditions 0x0033 51 Temp...

Страница 8: ...nting position kg 5 10 vertical mounting position kg 2 5 5 Max feed force Fx sum of all piston rods 1 2 N 85 150 Max force on external stops during homing3 N 97 186 Max velocity4 m s 0 44 0 6 Velocity Speed Press 5 mm s 20 20 Max acceleration deceleration5 m s2 9 9 Duty cycle 100 30 50 C 2 per Kelvin Min stop end position distance6 mm 0 5 Repetition accuracy mm 0 05 Feed constant mm rev 32 32 Nomi...

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