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Contents and general instructions

III

Festo P.BE−CPEA−CL−E N en 0404NH

Contents

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Important user instructions

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Notes on the use of this manual

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1.

System summary CP system

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Setting up CP systems

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Method of operation of the CP system

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Variants of the CP system

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Use of the I/O modules

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Basic rules for addressing

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2.

Input modules type CP−E08−M...−CL and CP−E16−KL−CL

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Function of the input modules CP−E08−M...−CL and CP−E16−KL−CL

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Display and connecting elements

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Connecting sensors

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Connect the input module to the CP string

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Diagnosis via LEDs

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Diagnosis via the field bus

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3.

Output modules type CP−A04−M12−CL

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Function of output module type CP−A04−M12−CL

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Display and connecting elements

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Connecting the actuators

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Connect the output module to the CP string

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Содержание CP-A04-M12-CL

Страница 1: ...Electronics manual CP modules Input modules type CP E08 M12 CL type CP E08 M8 CL type CP E16 KL CL Output module type CP A04 M12 CL Manual 539 300 en 0404NH 681 792 Compact performance...

Страница 2: ......

Страница 3: ...sslingen Federal Republicof Germany 2004 Internet http www festo com E Mail service_international festo com The reproduction distribution and utilization of this document as well as the communicaton o...

Страница 4: ...Contents and general instructions II Festo P BE CPEA CL EN en 0404NH...

Страница 5: ...les type CP E08 M CL and CP E16 KL CL 2 1 2 1 Function of the input modules CP E08 M CL and CP E16 KL CL 2 3 2 1 1 Display and connecting elements 2 4 2 2 Fitting 2 7 2 3 Installation 2 8 2 3 1 Connec...

Страница 6: ...puts A 7 A 2 1 Internal structure type CP E08 M12 CL A 7 A 2 2 Internal structure type CP E08 M8 CL A 8 A 2 3 Internal structure type CP E16 KL CL A 9 A 3 Internal structure of the outputs A 10 A 3 1...

Страница 7: ...ermitted in faultless technical condition If used together with additional commercially available com ponents such as sensors and actuators the specified limits for pressures temperatures electrical d...

Страница 8: ...VI Festo P BE CPEA CL EN en 0404NH Target group This manual is directed exclusively at technicians trained in control and automation technology Service Please consult your local Festo repair service i...

Страница 9: ...tween the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe t...

Страница 10: ...ions tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo...

Страница 11: ...4 M12 sockets 5 pin CP E08 M8 CL 8 digital inputs 8 M8 sockets 3 pin CP E16 KL CL 16 digital inputs 2 series plugs 10 pin Output modules PNP CP A04 M12 CL 4 digital outputs 4 M12 sockets 5 pin Tab 0...

Страница 12: ...VI type P BE CDVI DN Instructions on fitting installing commissioning and diagnosing the relevant CDVI with field bus direct connection Device Net CPA SC CPV SC type P BE CPASC CPVSC DN Instructions o...

Страница 13: ...ed together to a CP connection on the field bus node CP system Complete system consisting of CP master CP strings and CP modules CP system with extended functions Complete system consisting of CP fiel...

Страница 14: ...Contents and general instructions XII Festo P BE CPEA CL EN en 0404NH...

Страница 15: ...System summary CP system 1 1 Festo P BE CPEA CL EN en 0404NH Chapter 1...

Страница 16: ...EA CL EN en 0404NH Contents 1 System summary CP system 1 1 1 1 Setting up CP systems 1 3 1 1 1 Method of operation of the CP system 1 5 1 1 2 Variants of the CP system 1 7 1 1 3 Use of the I O modules...

Страница 17: ...u in solving your automation task at the machine level with the aid of valve terminals Due to their modular structure the CP valve terminals from Festo will enable you to include valve terminals and I...

Страница 18: ...rangement of the CP system The compact CP valve terminals can be mounted very close to the cylinders to be controlled This enables short compressed air tubing to be used System losses can be minimized...

Страница 19: ...es and CP valve terminals are connected These transmit control signals to the connected modules and monitor their functioning CP valve terminals These provide different valve functions via valve plate...

Страница 20: ...sfer of data to the different control systems via the various field buses 1 Field bus incoming 2 Field bus continuing 3 CP valve terminal 4 CP input module 5 Sensor 6 Cylinder 7 CP output module 8 CP...

Страница 21: ...upport a different number of modules per CP string CP master and CP modules can be placed in two different groups with extended functions without extended functions CP modules with extended functions...

Страница 22: ...nuing CP interface CP input modules possess only an incoming CP interface and can therefore only be placed at the end of a CP string CP master VI O I VI O I VI O CP valve terminal or CP output module...

Страница 23: ...g any position on the CP string Unused locations on the CP string can be filled up with CP modules with extended functions maximum 4 modules X VI O X I CP master VI O X X I X X I X VI O VI O CP valve...

Страница 24: ...system withextended functions on a CP system without ex tended functions functions I O I O CP input modules CP E16 M8 CP E16N M8 CP E16 M8 Z CP E08 M8 CL CP E16 M12x2 5POL CP E16N M12x2 CP E08 M12 CL...

Страница 25: ...de available by the functions the maximum number of inputs and outputs to be processed and the number of CP modules per string CP master type Number of strings Function Max number of inputs outputs pe...

Страница 26: ...pport the extended functions of the CP system Combinations with other CP modules are possible but limit the number of CP modules per string The limitations de scribed in section 1 1 2 apply Please not...

Страница 27: ...case of CP masters without extended functions each CP module occupies 16 inputs or 16 outputs irrespective of the design In the case of CP masters with extended functions the following difference app...

Страница 28: ...1 System summary CP system 1 14 Festo P BE CPEA CL EN en 0404NH...

Страница 29: ...Input modules type CP E08 M CL and CP E16 KL CL 2 1 Festo P BE CPEA CL EN en 0404NH Chapter 2...

Страница 30: ...CP E16 KL CL 2 1 2 1 Function of the input modules CP E08 M CL and CP E16 KL CL 2 3 2 1 1 Display and connecting elements 2 4 2 2 Fitting 2 7 2 3 Installation 2 8 2 3 1 Connecting sensors 2 9 2 3 2 Co...

Страница 31: ...the following types Product illustration Type Explanation Sensor connections via 4 sockets with M12 thread 5 pin CP E08 M12 CL Provides 8 PNP inputs IP65 IP67 Sensor connections via 8 sockets with M8...

Страница 32: ...incoming 2 Status LED short circuit over load undervoltage in sensor supply red 3 CP connection continuing 4 Status LEDs for inputs status display green 5 Sensor connections 2 inputs per socket 6 Fast...

Страница 33: ...cuit over load undervoltage in sensor supply red 3 CP connection continuing 4 Status LEDs for inputs status display green 5 Sensor connections 1 input per socket 6 Fastening hole 7 Type plate 8 6 groo...

Страница 34: ...ection incoming 2 Status LED short circuit over load undervoltage in sensor supply red 3 CP connection continuing 4 Sensor connections 8 inputs per plug 5 Type plate 6 Fastening hole 7 4 grooves for i...

Страница 35: ...rox 145 g Tab 2 2 Dimensions of the input module Fitting onto a wall The following diagram shows the dimensions for the holes of screw size M4 Always fasten each module with 2 screws and a locking dis...

Страница 36: ...ut installation and or maintenance work switch off the following the operating and load voltage supply on the CP master e g CP field bus node separate power supplies Warning Incorrect or missing earth...

Страница 37: ...for connecting sensors In the case of CP input modules type CP E08 M12 CL and CP E08 M8 CL Fasten the plugs with the aid of the union nut in order to prevent unintentional loosening e g due to shock S...

Страница 38: ...he sensor connections of the different CP input modules Pin assignment 1 1 24 V 2 Ix 1 3 0 V 4 Ix 0 5 Earth ground connection Ix Input x 1 0 1 2 3 4 5 6 7 Out P S In 0 1 4 1 3 2 5 Fig 2 5 Pin assignme...

Страница 39: ...ors Caution Do not connect an external supply to the terminals and of X1 and X2 Otherwise the input module will be dam aged Pin assignment 1 Plug X1 0 V DC 0 Ix 0 1 Ix 1 2 Ix 2 6 Ix 6 7 Ix 7 24 V DC 2...

Страница 40: ...P field bus node Caution Functional damage Note the maximum permitted string lengths in the manual for the CP master used Use only the intended original cable type KVI CP from Festo for connecting the...

Страница 41: ...connection of a CP valve terminal Continuing CP connection Connect the continuing CP connection of the input modules with one of the following connections the incoming CP connection of a CP output mod...

Страница 42: ...applied CP communication OK None LED is out ON OFF Operating voltage not applied or no connection to CP master CP input module not contained in string assignment of the CP master Check the CP cable an...

Страница 43: ...n sensorsupply None LED lights up ON OFF Short circuit overload in sensorsupply Eliminate short circuit and delete the fault Tab 2 4 Status LED short circuit overload Reaction to short circuit in the...

Страница 44: ...h types CP E08 M12 CL and CP E08 M8 CL Next to the sensor connections there is a green LED for every input This shows the status of the signal at the relevant input LED status of input Sequence Status...

Страница 45: ...provide different diagnostic information on fault searching CP master Diagnosis of short circuit overload in sensor supply Diagnosis of undervoltage in sensor supply Without extended functions Yes No...

Страница 46: ...2 Input modules type CP E08 M CL and CP E16 KL CL 2 18 Festo P BE CPEA CL EN en 0404NH...

Страница 47: ...Output modules type CP A04 M12 CL 3 1 Festo P BE CPEA CL EN en 0404NH Chapter 3...

Страница 48: ...CL 3 1 3 1 Function of output module type CP A04 M12 CL 3 3 3 1 1 Display and connecting elements 3 4 3 2 Fitting 3 5 3 3 Installation 3 6 3 3 1 Connecting the actuators 3 7 3 3 2 Connect the output m...

Страница 49: ...tput module type CP A04 M12 CL provides 4 universally usable digital outputs for controlling low current consuming devices e g bulbs further valves etc Product illustration Type Explanation Actuator c...

Страница 50: ...s LED Load supply PL red 3 CP connection continuing 4 Status LEDs for outputs status display yellow 5 Status LED short circuit overload at outputs red 6 Fastening hole 7 Actuator connections 8 Type pl...

Страница 51: ...ox 151 x 30 x 34 5 mm3 approx 165 g Tab 3 2 Dimensions of output module Fitting onto a wall The following diagram shows the dimensions for the holes of screw size M4 Always fasten each module with 2 s...

Страница 52: ...ing out installation and or maintenance work switch off the following operating and load voltage supply for the CP master e g CP field bus node separate power supplies Warning Incorrect or missing ear...

Страница 53: ...his way can you comply with protection class IP65 IP67 Pin assignment The following diagram shows as an example the pin assign ment of the actuator connections on the CP output module 1 2 5 3 4 5 Conn...

Страница 54: ...bus node Caution Functional damage Note the maximum permitted string lengths in the manual for the CP master used Use only the intended original cable type KVI CP from Festo for connecting the CP modu...

Страница 55: ...g CP connection of a further CP output module only permitted in conjunction with a CP master with extended functions the incoming CP connection of a CP valve terminal only permitted in conjunction wit...

Страница 56: ...N OFF Operating voltage applied CP communication OK None LED is out ON OFF Operating voltage not applied or no connection to CP master CP output module not contained in string assign ment of the CP ma...

Страница 57: ...17 V Check the CP cable and the operating voltage connection on the CP master LED is out ON OFF Load supply missing Check the CP cable and the operating voltage connection on the CP master Tab 3 4 Sta...

Страница 58: ...t overload None LED lights up ON OFF Short circuit overload at output Eliminate short circuit and delete the fault 1 1 Fault will not be deleted automatically Tab 3 6 Status LED short circuit overload...

Страница 59: ...s diagnostic information on fault search ing CP master Diagnosis of short circuit overload in actuator supply Diagnosis of undervoltage in actuator supply Without extended functions Common fault messa...

Страница 60: ...3 Output modules type CP A04 M12 CL 3 14 Festo P BE CPEA CL EN en 0404NH...

Страница 61: ...Technical appendix A 1 Festo P BE CPEA CL EN en 0404NH Appendix A...

Страница 62: ...type CP E08 M12 CL A 7 A 2 2 Internal structure type CP E08 M8 CL A 8 A 2 3 Internal structure type CP E16 KL CL A 9 A 3 Internal structure of the outputs A 10 A 3 1 Internal structure type CP A04 M1...

Страница 63: ...irect contact By connection to a PELV power unit Protected Extra Low Voltage Electromagnetic compatibility Interference emitted Immunity against interference Tested as per EN 61000 6 4 industry 1 Test...

Страница 64: ...r IEC 1131 2 type 2 24 V DC positive switching PNP Logic level 1 signal 0 signal 11 V 5 V Current consumption at 24 V input current from sensor to input At logical 1 typ 8 mA Response delay at 24 V Ty...

Страница 65: ...gnal 0 signal 8 6 V 6 V Current consumption at 24 V input current from sensor to input At logical 1 typ 8 mA Response delay at 24 V Typ 3 ms Sensor voltage supply Rated value protected against incorre...

Страница 66: ...EN 60529 plug connector inserted or fitted with protective cap IP65 IP67 Electrical isolation None Digital outputs Design Load capacity per digital output 4 outputs as per IEC 1131 2 24 V DC positive...

Страница 67: ...type CP E08 M12 CL 1 2 3 4 5 Pin 1 Pin 2 Pin 4 Pin 3 Pin 5 7 24 V 0 V 6 1 Pin assignment 1 24 V 2 Ix 1 3 0 V 4 Ix 0 5 FE 2 PLC I PC Ix 1 via field bus 3 Logic recognition Ix 1 4 Green LED Ix 1 5 PLC I...

Страница 68: ...en 0404NH A 2 2 Internal structure type CP E08 M8 CL Pin 1 Pin 4 Pin 3 2 3 1 4 24 V 0 V 1 Pin assignment 1 24 V 4 Ix 3 0 V 2 PLC IPC Ix e g via field bus 3 Logic recognition Ix 4 Green LED Ix Ix Input...

Страница 69: ...A CL EN en 0404NH A 2 3 Internal structure type CP E16 KL CL 2 3 1 24 V 0 V Pin Pin 0 15 Pin 1 Pin assignment 24 V 0 15 Ix n 0 V 2 PLC IPC Ix e g via field bus 3 Logic recognition Ix Ix Input x Fig A...

Страница 70: ...3 1 6 5 2 24 V 0 V Pin 5 4 3 1 Actuator connection 1 n c 2 Connection 1 3 x 1 x 3 Connection 2 4 n c not connect 3 0 V 4 Connection 1 x 0 Connection 3 x 2 5 FE 2 PLC IPC Ox e g via field bus 3 Diagnos...

Страница 71: ...uitry A 4 1 Circuitry examples for inputs Circuitry example type CP E08 M12 CL 1 Pin assignment 1 24 V 2 Ix 1 3 0 V 4 Ix 5 Earth ground connection 2 Dual distributor T piece 3 Sensor 2 Ix 1 4 Sensor 1...

Страница 72: ...CL EN en 0404NH Circuitry example type CP E08 M8 CL 1 Pin assignment 1 24 V 4 Ix 3 0 V 2 Three wire sensor positive switching 3 Two wire sensor positive switching 4 Contact Ix Input x 1 2 4 3 4 1 3 Fi...

Страница 73: ...ow red push buttons is intended for the 24 V distributor The relevant voltage must be supplied by means of an external bridge from the terminals and lower row 1 External bridge for potential dis tribu...

Страница 74: ...socket 1 External potential distribution 24 V 2 Pin assignment 24 V 0 7 Ix n 0 V 3 External potential distribution 0 V 4 Contact 5 Two wire sensor positive switching 6 Three wire sensor positive switc...

Страница 75: ...itry example type CP A04 M12 CL 1 2 3 4 2 3 1 5 4 1 Pin assignment 1 n c 2 3 0 V 4 Ox 1 5 Earth ground connection connection 0 2 Ox 1 connection 1 3 n c not connected 2 Example 1 3 Example 2 4 not per...

Страница 76: ...L 1 Pin assignment Connection 0 2 1 n c 2 Ox 1 Ox 3 3 0 V 4 Ox 0 Ox 2 5 Earth ground connection Connection 1 3 not used 2 Solenoid valve Ox Output x 1 2 82 84 12 14 5 3 1 4 2 12 14 2 3 1 5 4 1 4 2 3 F...

Страница 77: ...4GS 7 2 5 SEA GS 9 SEA GS 11 DUO M12 plug for connecting sensors and actuators straight 4 pin PG7 screw connector for cable diameter 4 6 mm PG7 screw connector for cable diameter 2 5 2 9 mm PG9 screw...

Страница 78: ...aps for sealing unused M12 connector sockets A 5 3 Accessories for modules with M8 connection Acces sories Type Description SEA GS M8 SEA 3GS M8 S M8 plug for connecting sensors straight 3 pin PG7 scr...

Страница 79: ...E16 KL CL Sockets type PS1 SAC31 30POL LED Number Connection cross section Recommended for connection Tensionspring sockets 3 row LED 2 See leaflet with product X1 X2 Two rows of the three row connec...

Страница 80: ...s with end sleeves can be inserted easily in the desired tension spring terminal For inserting flexible wires you must use a suitable tool e g screwdriver to press down the coloured push button for th...

Страница 81: ...Index B 1 Festo P BE CPEA CL EN en 0404NH Appendix B...

Страница 82: ...B Index B 2 Festo P BE CPEA CL EN en 0404NH Contents B Index B 1 B 1 Index B 3...

Страница 83: ...eviations product specific XI Accessories Connector sockets A 19 Actuators Pin assignment type CP A04 M12 CL 3 7 C Connecting the actuators 3 7 Connector sockets A 19 CP modules Overview 1 5 1 10 D De...

Страница 84: ...08 KL CL A 9 Internal structure type CP E08 M12 CL A 7 A 8 Status LED CP communication PS 2 14 Status LED short circuit overload 2 15 Status LEDs for status display of input 2 16 N Notes on the use of...

Страница 85: ...Input module type CP E16 KL CL 2 11 Output module type CP A04 M12 CL 3 7 S Sensors Connecting 2 9 Service VI Short circuit Load supply 3 12 Sensor supply 2 15 T Target group VI Technical specification...

Страница 86: ...B Index B 6 Festo P BE CPEA CL EN en 0404NH...

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