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FEC Remote Lighting Controller V4 HP0832

 

User Installation and Operation Manual 

 

 © Interleader Ltd 2020 

43 of 64 

26/08/2020 

 

9.4  Installing the Base Unit 

Either  by  measurement  or  using  the  template  in  Appendix  1,  mark  out  and  drill  (and  plug)  the 
surface to which the controller is to be fixed. 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the fixing screws are not in a convenient position for the surface on which the controller is to be 
fixed then the use of rails, frames or battens is recommended. 

DO NOT DRILL HOLES THROUGH THE ENCLOSURE BASE 

The fixing screws are in the same position as the top cover retaining screws. The maximum screw 
diameter  is  4.5mm  (0.178”)  and  a  maximum  head  diameter  of  8.5mm  (0.33”).  Recommended 
screw sizes are Metric M4 or USA No. 8 of a suitable length and type for the surface. 

Mount  the  base  of  the  enclosure  and  ensure  that  the  fixing  screws  are  secure  but  do  not  over-
tighten as this could damage the enclosure and compromise the IP65 rating. 

Once the base has been fitted, the unit can be wired up (next section). Take particular care not to 
damage the Power Supply Unit, Relay Driver board and Relays during the installation of cables. 

In  anticipation  that  many  installations  will  only  require  two  cables  to  be  fitted,  one  of  the  cable 
glands is fitted with a nylon plug to ensure integrity of the enclosure if only two cables are required. 
To  use  this  gland,  simply  remove  the  plug.  If  replacing,  do  not  over-tighten  as  this  may 
permanently damage the gasket. 

9.5  Installing the Cell aerial 

The  Cell  aerial  is  shipped  in the outer  accessory  packaging.  Carefully  remove  it  from  the  plastic 
bag  and  screw  onto  the  external  aerial  connector.  Do  not  over-tighten  as  this  may  permanently 
damage the aerial or socket but ensure it is fully home. 

Be careful when handling the front panel to ensure that the aerial is not damaged. 

 

4 off 

fixing 

holes in 

each 

corner 

Содержание HP0832

Страница 1: ...t Engines Interleader Limited Remote Lighting Controller FEC Type HP0832 User Manual Specification Diagnostics RLC Version 4 Issue 1 26th August 2020 Note that this manual relates to System V4 0 and S...

Страница 2: ...and Output Testing Menu 20 6 3 1 Test Relays 20 6 3 2 BMS Input and Output Tests 21 6 4 Setup Systems 22 6 4 1 Set Channel Timeouts 22 6 4 2 Set Real Time Clocks 23 6 4 3 Reset and Reload Software 24...

Страница 3: ...circuit 47 9 12 Final Assembly 47 10 Summary Specification 48 11 Cellular Radio 49 12 Power Supply Unit Specification 50 13 Spare Parts 50 13 1 Relays 50 13 2 Other 50 14 Factory Default Settings 51...

Страница 4: ...4 1 26th June 2020 New Document for RLC V4 Production model Notes 1 this manual covers all commands available to the Manager and User Additional commands available to FEC System and the OEM are contai...

Страница 5: ...protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instructions...

Страница 6: ...roller V4 HP0832 User Installation and Operation Manual Interleader Ltd 2020 6 of 64 26 08 2020 2 Compliance Statement Europe This product has been marked with the CE mark to show it is compliant with...

Страница 7: ...tional FCC EU approved universal Cellular Radio Module for remote SMS control Secure PIN code protected SMS commands to monitor and control your installation Secure status reporting check out your ins...

Страница 8: ...adds Systems Management Software SMS control and monitoring with the option of automatic weather reporting wind speed direction temperature dew point and pressure right from your helipad FEC s RLC si...

Страница 9: ...ne indicates Cell Radio on The 3rd line confirms the function of each key The 4th line represents the Function Keys Note that in some menus the boxes in the 4th line also give the current status of th...

Страница 10: ...ink SMS is run on any PC Laptop or Tablet running MS Windows 10 and which supports Bluetooth LE V4 X The main menu displays the products supported Select the link type default is Bluetooth and SMS wil...

Страница 11: ...e ignored To avoid the RLC becoming stuck in this state after 10 minutes the RLC will return to its main operational state As an additional security measure if PINs are not entered within 5 seconds of...

Страница 12: ...ng Fn1 Fn3 keys The relevant channel will be activated with the time out timer running By default no PIN is required to activate channels via the keypad but this is configurable via SMS 4 VHF All chan...

Страница 13: ...n to show the status of the system Including Line 1 The VHF receiver is ON shown by both the filled box and the word On and the operating frequency is shown in this example a US UNICOM frequency Line...

Страница 14: ...Menu Mode To enter the Menu mode simply press the function key F4 Note that the function key representation above is used consistently throughout the manual On pressing F4 for the main menu you will b...

Страница 15: ...ol Unit The Setup Control Menu gives access to basic Radio Input Output and system settings All of these basic functions and many more sophisticated functions are also available via SMS which is the a...

Страница 16: ...he channels are a simplified and rounded down or up representation of the frequency used A table showing the first 16 channels versus their frequency is shown below The user does not need to know any...

Страница 17: ...or does not move Once all numbers have been entered the system has ensured a correct and unique channel The full frequency is displayed screen 3 and confirmation requested ENT 6 2 1 3 Setup VHF Receiv...

Страница 18: ...splay of RSSI Read command below as this will give good information about the local conditions Click Setting the minimum PTT press period As well as setting the signal level at which the system will t...

Страница 19: ...figure will be updated This is extremely useful in checking the installation aerials down feed etc and setting up the receiver 6 2 2 Cellular Radio If a cellular module is fitted the basic module det...

Страница 20: ...ce In the lower left screen above input 1 has been made active and is shown in line 4 as On 6 3 1 Test Relays From the Test Relays Menu either the Channel relays or the Windsock and Beacon relays can...

Страница 21: ...are not measured for these relays 6 3 2 BMS Input and Output Tests The BMS input and three BMS output relays can be tested Selecting input monitors the state of the input and displays it Press F4 to e...

Страница 22: ...inute intervals Changes are made simply using the F1 F2 keys and then either quitting or saving when happy with the new value NB The provision of very short time out periods is to allow the driving of...

Страница 23: ...hown bottom left screen which you can accept F1 OK or reject and start over F2 New Once the time has been correctly entered the day of the month is prompted for Again this is in a two digit format The...

Страница 24: ...nel timeouts can be reset to the factory default settings see Factory Default Settings section later in this manual Note that all settings are taken back to their factory default state and all user co...

Страница 25: ...e to turn OFF the PAL must cause the lights of at least the primary Illuminated Wind Direction Indicator IWDI in accordance with Paragraph 9 6 1 10 to commence to flash at approximately 50 cycles per...

Страница 26: ...PIN is required to achieve this A later version of SMS will enable the option of a PIN to be required In the example above to turn on channel 1 If a PIN is required then after pressing F1 the PIN che...

Страница 27: ...ating the same channel Each time a channel is set the timeout period is restarts This is a useful feature if for example a landing is delayed and the lights are approaching turning off indicated by th...

Страница 28: ...n the Supplied Media USB or CD There are a number of folders and files on the USB Memory Stick CD typically containing It is recommended that you copy all of the files on the USB memory stick However...

Страница 29: ...you get a screen displayed saying this is risky software and a Don t install button then select More Info and then press Install anyway 6 A Publisher cannot be verified screen will be displayed select...

Страница 30: ...ntrolling a number of FEC lighting products simply click on the product that you wish to establish communication with The software will automatically check the device and product selected and show the...

Страница 31: ...and feel of the commands is similar across all menus making it easier to navigate and be productive Help Pressing the Help key brings up simple text based help This will be expanded in subsequent rel...

Страница 32: ...PINs can be changed depending on User Type A Manager will see current PINs left Pressing Change brings up a screen to allow a new PIN to be entered Once successfully applied the screen will appear as...

Страница 33: ...a Cellular radio is reto fitted to enable it Fuller instructions are supplied with the module FEC Commands As for Manager OEM Only Commands Update Serial Number The serial number entered will be store...

Страница 34: ...rrent version of software from the RLC and confirm if it is a previous current or new version Device Status Normally the software will be the next version but there may be a need to either regress to...

Страница 35: ...ection If happy to proceed click Yes Update Software SMS will then show that the software is updating At the same time the LCD display will confirm progress On completion SMS will confirm the update a...

Страница 36: ...alendar RTC in the RLC is read and the current time and date displayed right Select Change to update far right Channel Configuration Selecting Channel Configuration shows the current channel timeouts...

Страница 37: ...system is due to turn OFF the PAL must cause the lights of at least the primary Illuminated Wind Direction Indicator IWDI in accordance with Paragraph 9 6 1 10 to commence to flash at approximately 5...

Страница 38: ...s and minutes Unit Status Absent from the current release of SMS UHF Radio Setup Non standard product to special order Will normally report Not Fitted VHF Status The VHF status command reads the VHF r...

Страница 39: ...entered and is stored in SMS in order for the reported barometric pressure to be properly reported corrected for the installation altitude of the MetPak Pressing Refresh re reads the data from the Met...

Страница 40: ...y available to OEM for testing and setting up Test Relays All of the RLCs can be tested Relays 1 to 3 have their coil currents measured and reported A figure of 100 15mA is acceptable Readings outside...

Страница 41: ...Set Channel Select the required channel to turn on or off and press update Set Radio The VHF Cellular and UHF if fitted radios can be switched on and off Strictly speaking they are logically not physi...

Страница 42: ...aerial if option selected It is recommended that a mobile cell phone on the same network as that intended for the controller is used to check the signal strength quality in the intended location if Ce...

Страница 43: ...g screws are secure but do not over tighten as this could damage the enclosure and compromise the IP65 rating Once the base has been fitted the unit can be wired up next section Take particular care n...

Страница 44: ...d both to power the controller and the switched circuits then the cable switch and fuse rating need to be sized accordingly WARNING If the circuits to be switched are fed from a separate isolator it i...

Страница 45: ...or provides the earth bonding connection to the controller d The connectors must be gently pushed tight against the PSU and Relay Interface Board to ensure that these items are prevented from sliding...

Страница 46: ...Secondary circuit load characteristics may require an external contactor NB Do not run the light circuits via the 5A fuse this is only for the feed of the 12V mains Power Supply Unit PSU Any light ci...

Страница 47: ...witched circuit To test the mains switched circuit press the button on the top of the relay s This will make the contact for the normally open contact and break the contact for the normally closed con...

Страница 48: ...V DC Nominal Range DC 10V 15V DC Power standby LCD Backlight On 12V DC 3 watts approx 240V AC 9 10W Power standby LCD Backlight Off 12V DC 2 25 watts approx 240V AC 8 33W Power all relays active 12V D...

Страница 49: ...FEC Remote Lighting Controller V4 HP0832 User Installation and Operation Manual Interleader Ltd 2020 49 of 64 26 08 2020 11 Cellular Radio...

Страница 50: ...g by free air convection Can be installed on DIN rail TS 35 7 5 or 15 Isolation class LED indicator for power on 100 full load burn in test Approvals 13 Spare Parts The following spare parts are avail...

Страница 51: ...Range 10 seconds 60 minutes VHF Threshold 75dBm Range 0dBm 110dBm Click period 100mS Range 1 250mS VHF Active On Option Off Cell Active On Option Off User PIN 0000 Operator PIN 1111 System PIN 9980 R...

Страница 52: ...the unit prior to any other tests being carried out Basic Visual Checks Ensure that The unit is properly mounted secure and appears physically undamaged There are no signs of overheating The wiring s...

Страница 53: ...refully and disconnect aerial and connecting cable and earth wire 3 Lay the controller front panel face down on a protective flat surface 4 Double click on the update file and a screen similar to that...

Страница 54: ...hat the RLC will display as the new software is loaded indicating progress DO NOT interrupt the process once started If the process needs to be repeated start from beginning of the process The first t...

Страница 55: ...to power external devices BMS Outputs The BMS outputs are voltage free relay outputs BMS Input The BMS IP pin 5 can have the same range of inputs as the auxiliary inputs below Auxiliary Inputs Below a...

Страница 56: ...08 2020 17 1 Auxiliary Cable Harness HP0827 For customers who do not wish to solder wires to the D connector an interface harness is available which brings the connections out on a 15 way screw termin...

Страница 57: ...the lights it will control Connection to the RLC is via 4 core 0 35mm2 22 AWG instrument cable AlphaWire 1174L or similar The wiring is connected as follows 15 Way Male D Connector Cable Core Twilight...

Страница 58: ...ctor An aerial extension cable may be used but to avoid undue cable losses keep the cable as short as possible total max 10m 18 3 VHF Aerial The RLC is not supplied with any of the VHF aerial componen...

Страница 59: ...twisting of the cable must be avoided If a cable is bent even when straightened out again the internal core will be permanently damaged and cause additional loss and unwanted signal reflections in th...

Страница 60: ...irband VHF transmitting devices a separate aerial must be used for the RLC To avoid interference or damage to the RLC the RLC and other device s aerials should be either 1 Located some distance apart...

Страница 61: ...FEC Remote Lighting Controller V4 HP0832 User Installation and Operation Manual Interleader Ltd 2020 61 of 64 26 08 2020 19 Appendix 4 Bluetooth Radio EU Declaration of Conformity...

Страница 62: ...FEC Remote Lighting Controller V4 HP0832 User Installation and Operation Manual Interleader Ltd 2020 62 of 64 26 08 2020...

Страница 63: ...Appendix 6 Mounting Template The template below is at a scale of 1 1 if this document is printed on A4 paper or US Letter and no scaling options are used e g do NOT use the printing option scale to f...

Страница 64: ...End of Document...

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