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8.6 Running-in instructions

8.6.1 General

The following maintenance work must be performed when running

in new machines or overhauled engines.

8.6.2 After 25 operating hours

Change the engine oil

Chapter 8.9.3 „Changing engine oil

and oil filter element“ on page 82

Check the valve clearance, adjust if necessary

Chapter

8.9.2 „Checking, adjusting the valve clearance“ on page 80

Check engine and machine for leaks.

Retighten the fastening screws on air filter, exhaust and other

attachments.

Retighten the bolted connections on the machine.

Check the V-belt

Chapter 8.11.3 „Servicing the V-

belt“ on page 95

Check the oil level in the exciter shaft housing

Chapter

8.11.4 „Checking the oil level in the exciter

housing“ on page 96

Maintenance – Running-in instructions

DRP70D

Содержание DYNAPAC DRP70D

Страница 1: ...Operating Instruction Original Operating Instructions DRP70D Reversible plate S N 101 924 62 1001 DL8 203 86 EN 07 2018...

Страница 2: ...2...

Страница 3: ...4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 24 3 4 3 Safety regulations and environmental...

Страница 4: ...hecking the rubber buffers 50 6 Operation 51 6 1 Folding down the steering rod 52 6 2 Starting the engine 53 6 3 Operation 55 6 4 Parking the machine in secured condition 57 7 Loading transporting the...

Страница 5: ...9 8 Lubricating the machine 90 8 10 Every 2 years every 500 operating hours 91 8 10 1 Changing the hydraulic oil 91 8 11 As required 93 8 11 1 Cleaning the machine 93 8 11 2 Cleaning the cooling fins...

Страница 6: ...Table of contents DRP70D 6...

Страница 7: ...1 Introduction Introduction DRP70D 7...

Страница 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduct...

Страница 10: ...Engine type 1 Engine number 2 Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine ty...

Страница 11: ...2 Technical data Technical data DRP70D 11...

Страница 12: ...0 25 6 800 31 5 950 37 4 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE W 677 1493 kg lbs Operating weight CECE W1 700 1544 kg lbs Operating weight CECE W2 716 1579 kg lbs...

Страница 13: ...orce 100 22481 kN lbf Amplitude 2 70 0 11 mm in Filling capacities Fuel diesel 10 0 2 6 l gal us 2 1 Noise and vibration data The following noise and vibration data were determined in accord ance with...

Страница 14: ...N 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 2 5 m s2 on crushed rock determined acc to ISO 5349 and EN 500...

Страница 15: ...3 Concerning your safety Concerning your safety DRP70D 15...

Страница 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these ac...

Страница 17: ...ctices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective e...

Страница 18: ...se This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Inte...

Страница 19: ...to stand on the machine while working Lifting tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifti...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Страница 21: ...perate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitatio...

Страница 24: ...fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spill...

Страница 25: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Страница 26: ...ntact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil...

Страница 27: ...for medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Smoking and...

Страница 28: ...act CAUTION Danger of slipping on lubrication grease Collect and remove excess lubrication grease immediately ENVIRONMENT Lubrication grease is an environmentally haz ardous substance Always keep lubr...

Страница 29: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Страница 30: ...ed visual inspections and func tion tests If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine...

Страница 31: ...reversing steer the machine from the side using the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe dista...

Страница 32: ...he static charging than diesel fuel with a higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off...

Страница 33: ...ilters and other oil contaminated materials in a sepa rate specially marked container and dispose of environmentally 3 9 3 Maintenance work on electric components and battery Before starting to work o...

Страница 34: ...3 9 5 After maintenance work Reassemble all guards and protections Concerning your safety Maintenance work DRP70D 34...

Страница 35: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 36: ...avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuelleme...

Страница 37: ...sticker Follow operating instructions Information sticker Lashing point Information sticker Lifting point Operation sticker Travel lever Fig 10 Fig 11 Fig 12 Fig 13 Concerning your safety Signage DRP...

Страница 38: ...aking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses...

Страница 39: ...plate example Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 18 Concerning your safety Signa...

Страница 40: ...Concerning your safety Signage DRP70D 40...

Страница 41: ...4 Indicators and control elements Indicators and control elements DRP70D 41...

Страница 42: ...Ignition key can be removed Position I II Ignition on The warning buzzer sounds Position III Turn further against spring pressure the engine starts Turn the ignition key back to position I when the e...

Страница 43: ...ering rod height adjustment turn clockwise lift the steering rod turn anticlockwise lower the steering rod 4 1 6 Locking pawl lever B 692 0217 Fig 22 B 692 0218 Fig 23 B 692 0219 Fig 24 Indicators and...

Страница 44: ...rank handle optional equipment and mainte nance NOTICE Danger of engine damage Opening the decompression lever while the engine is running leads to engine damage Never use the decompression lever for...

Страница 45: ...5 Checks prior to start up Checks prior to start up DRP70D 45...

Страница 46: ...protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 WARNING Danger of injury caused by rotating parts Before starting wo...

Страница 47: ...ck fuel tank and lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt Checks prior to start up...

Страница 48: ...dipstick 2 Pull the dipstick out wipe it off with a lint free clean cloth and reinsert it to the end stop 3 Pull the dipstick out again The oil level must be between the MIN and MAX marks 4 NOTICE Da...

Страница 49: ...pment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Remove the cap and check the filling level visually 3 If necessary fill in fuel through a funnel w...

Страница 50: ...machine safely Chapter 6 4 Parking the machine in secured condition on page 57 2 Allow the engine to cool down 3 Check all rubber buffers for tight fit cracks and tear offs 4 Replace damaged rubber bu...

Страница 51: ...6 Operation Operation DRP70D 51...

Страница 52: ...1 Pull the locking pawl lever 2 and fold down the steering rod The steering rod can swing freely 2 Adjust the steering rod with the height adjustment 1 to the required height Fig 34 Operation Folding...

Страница 53: ...osed or partly closed rooms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Pro...

Страница 54: ...interrupted or max 3 times for 10 seconds Then allow the starter to cool down to ambient temperature If the engine has not started after these attempts determine the cause Turn the ignition key throug...

Страница 55: ...to a running machine Always keep an eye on a running machine Protective equipment n Working clothes n Hearing protection n Safety shoes 1 Make sure that no persons are in the danger zone 2 NOTICE The...

Страница 56: ...ottle lever to MIN position idle speed Vibration is switched off 7 For short work interruptions you should always park the machine in secured condition Chapter 6 4 Parking the machine in secured condi...

Страница 57: ...down 4 NOTICE Danger of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle lever to position STOP The engine is shut...

Страница 58: ...Operation Parking the machine in secured condition DRP70D 58...

Страница 59: ...7 Loading transporting the machine Loading transporting the machine DRP70D 59...

Страница 60: ...ng the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition C...

Страница 61: ...nly in the prescribed direction of load application Lifting tackle must not be damaged by machine components Protective equipment n Working clothes n Protective gloves 1 Pull at least two suitable las...

Страница 62: ...Loading transporting the machine Lashing the machine to the transport vehicle DRP70D 62...

Страница 63: ...8 Maintenance Maintenance DRP70D 63...

Страница 64: ...personal protective equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be...

Страница 65: ...eir operating condition 8 2 1 Opening closing the protection hood 8 2 1 1 Opening the protection hood Protective equipment n Working clothes n Protective gloves 1 Remove the rear screws 2 on both side...

Страница 66: ...ides and tighten them 8 2 2 Bleeding the fuel system The fuel shut off valve automatically interrupts the engine s fuel supply if the oil pressure is too low This makes it necessary to bleed the fuel...

Страница 67: ...if necessary The fuel tank must be full when bleeding 3 Check the fuel level top up if necessary 4 Press the ventilation lever for approx 15 seconds against the spring The engine is ready for starting...

Страница 68: ...adversely affects the properties of the engine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 3 1 3 Oil change...

Страница 69: ...s in refuelling systems and fuel lines are not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent d...

Страница 70: ...The viscosity index must be at least 150 observe information of manufacturer Maintenance Fuels and lubricants DRP70D 70...

Страница 71: ...0 SAE 30 SAE 10W Fuel Diesel Winter diesel fuel 10 0 l 2 6 gal us Specification Chapter 8 3 2 Fuel on page 68 Exciter shaft housing SAE 10W 40 Specification Chapter 8 3 3 Oil for exciter shaft housing...

Страница 72: ...oil and oil filter element 82 8 9 4 Replacing the fuel filter 84 8 9 5 Replacing the air filter 85 8 9 6 Changing the oil in the exciter housing 86 8 9 7 Checking the hydraulic oil level 88 8 9 8 Lub...

Страница 73: ...ance adjust if necessary Chapter 8 9 2 Checking adjusting the valve clearance on page 80 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachmen...

Страница 74: ...orch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine...

Страница 75: ...9 Replace the air filter if it is damaged 10 Slide the air filter 2 carefully into the filter housing 11 Check the sealing face 3 on the cover 12 NOTICE Danger of engine damage Ensure correct fit of...

Страница 76: ...rain plug 3 Loosen the drain plug and collect escaping fluid 4 Drain the fuel off until there is no water left If the fuel tank has been completely emptied bleed the fuel system before starting Chapte...

Страница 77: ...gloves n Safety goggles 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 2 Remove the bracket 1 of the battery 3 Remove the battery 2 and the vibration damping...

Страница 78: ...pter 6 4 Parking the machine in secured condition on page 57 2 Allow the engine to cool down 3 Unscrew the V belt guard 1 4 Unscrew the guard 1 5 Unscrew the V belt pulley 1 6 Replace the V belt 3 7 I...

Страница 79: ...ard 1 tightening torque 15 Nm 11 ft lbf 11 Fasten the V belt guard 1 8 9 1 1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base plate CAUTION Danger of injury cau...

Страница 80: ...red condition on page 57 6 If frequency incorrect n Check the engine speed n Check the V belt n If necessary contact our customer service 8 9 2 Checking adjusting the valve clearance NOTICE Danger of...

Страница 81: ...m 0 012 in 1 Crank the engine until the exhaust valve EX is fully open 2 Check the valve clearance on the intake valve IN with a feeler gauge 1 adjust if necessary 3 Crank the engine further until the...

Страница 82: ...y 2 After a short test run check the valve cover for leaks 8 9 3 Changing engine oil and oil filter element NOTICE Danger of engine damage Change the oil only with the engine at oper ating temperature...

Страница 83: ...uching hot components 4 Unscrew the drain plug and collect any oil running out 5 Clean the drain plug and screw it in tightening torque 20 Nm 15 ft lbf 6 Clean the area around the cover 7 Unscrew the...

Страница 84: ...clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 57 2 Use a suitable vessel to collect running out fuel 3 Drain the fuel...

Страница 85: ...secured condition Chapter 6 4 Parking the machine in secured condition on page 57 2 Allow the engine to cool down 3 Remove the cap 1 4 Pull out the air filter 5 Clean the cover 6 NOTICE Danger of engi...

Страница 86: ...ne on level ground 2 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 57 3 Clean the area around the bleeding screw 1 and filling drain plug 2 4 Tilt the machine sl...

Страница 87: ...ng drain bore 10 Clean the bleed screw 1 and filling drain plug 2 and screw them in with a low strength sealing agent e g spare parts number DL 009 700 16 11 Dispose of oil in line with environmental...

Страница 88: ...e filler screw is horizontal 3 Unscrew the filler screw 4 Press the handle forward against the stop and secure it using suitable means 5 The oil level must reach the mark on the steering rod head if n...

Страница 89: ...crew to collect leaking oil 8 Slacken the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw...

Страница 90: ...3 NOTICE Inadequate lubrication will cause damage to components Use only grease of the permitted specifi cation Spare parts number of lubrication grease DL 009 960 17 Grease the mechanical parts betw...

Страница 91: ...secured condition on page 57 2 Adjust the steering rod with height adjustment so that the area with the filler screw is horizontal 3 Unscrew the filler screw 4 Press the handle forward against the st...

Страница 92: ...n below the filler opening 8 Slacken the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw i...

Страница 93: ...ing fins and the cooling air intake openings How dirty the cooling fins and cooling air intake openings are depends very much on the daily operating conditions clean daily if necessary Protective equi...

Страница 94: ...5 In case of damp or oily contamination you should consult our customer service department Maintenance As required DRP70D 94...

Страница 95: ...to cool down 3 Unscrew the V belt guard 1 1 Check condition and tension of V belt Compression measurement 15 20 mm 0 6 0 8 in 2 Tension the V belt if the compression measurement is exceeded 3 Replace...

Страница 96: ...ing NOTICE Components may get damaged Use only oil of the permitted specification Chapter 8 4 List of fuels and lubri cants on page 71 Do not use low ash engine oils for the exciter shaft housing Prot...

Страница 97: ...fuel to prevent the formation of condensation water in the tank 4 Change engine oil and oil filter if the oil change had been car ried out more than 300 operating hours ago 5 Change the fuel filter 6...

Страница 98: ...or one hour after the last discharge 4 Switch off the charging current before removing the charging clamps 5 After each charging process allow the battery to rest for one hour before taking it into s...

Страница 99: ...9 Troubleshooting Troubleshooting DRP70D 99...

Страница 100: ...e Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing th...

Страница 101: ...oisoning by exhaust gases Do not inhale exhaust gases Avoid operation in closed or partly closed rooms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too hig...

Страница 102: ...ery voltage is at least 9 V 4 Pull the decompression lever in direction of arrow to the end stop The decompression lever clicks noticeably into place 5 Open the cover 6 Remove the crank handle from th...

Страница 103: ...ever closes and engages after five revolutions the highest speed must be reached 11 As soon as the engine starts pull out the crank handle 12 If the engine does not start during the first attempt repe...

Страница 104: ...ole of the external battery to the plus pole of the starter battery using the first jump lead 4 Next connect the second jump lead to the minus pole of the energizing external battery and then to the m...

Страница 105: ...ment WARNING Danger of injury by fire in the machine Do not use fuses with higher ampere ratings and do not bridge fuses Pos Amperage Designation 1 25 A Main fuse 1 Fig 120 Troubleshooting Fuse assign...

Страница 106: ...onnel Engine does not start or starts poorly at low temperatures Fuel filter clogged by paraffin separation Change the fuel filter use winter fuel Engine oil with wrong SAE viscosity class Changing th...

Страница 107: ...alve Too much oil in exciter housing Drain the oil from the exciter housing Engine looses power and speed black exhaust smoke Air filter dirty Clean the air filter replace if necessary Incorrect valve...

Страница 108: ...r shaft housing Protective equipment n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 57 2 Press the handle forward against the...

Страница 109: ...10 Disposal Disposal DRP70D 109...

Страница 110: ...fety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 Protective equipment n Working clo...

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