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Step 4: 

Preparing BHF Assembly

 

Maintaining 

‘FASS Return 

Fuel’ to Filler 

Neck 

Insert the 1/2” plug into the “R” port of the BHF-1001 

Re-Routing the 

‘FASS Return 

Fuel’ from the 

Filler Neck 

Reroute this line to the “R” port of the BHF-1002 (bulk head 

fitting) by removing the manifold & by plugging the angled 

tube of the return manifold located in your filler neck   

A.

A

ssemble  the  appropriate  PL  fittings  (PL-1004’s  for

1/2” fuel line or PL-1001’s for 3/8” fuel line) into the BHF-1002 ports

labeled “S” and “R”. Torque to 

20 ft./lbs. 

**DO NOT USE THREAD

TAPE ON PL-1004, FITTING IS EQUIPPED WITH THREAD

SEALANT**

B. Place the lock ring/nut back on the tank and position the BHF-1002 as close to the fuel sending unit as

possible. Keep in mind the appropriate clearances for the Viton tube (FL-1007) & its’ length, fuel line,

fittings, and the bottom of the bed support. You may need to trim the fiberglass / plastic shell of the tank

for a proper fit. Mark location

C. Double check selected area for any interferences with tank straps, bed

rails, fuel level arm, etc. Make sure area is clean of all debris.

Содержание STK-5500

Страница 1: ...STK 5500 INSTALLATION MANUAL ACCESSORY Suction Tube Kit SUMP...

Страница 2: ...est Quality we have become known for Not only is our product su perior but customer satisfaction is 1 at FASS It is our goal to provide the best ser vice possible Our confidence is evident in the prod...

Страница 3: ...ake into consideration your vehicles accessories i e empty fuel tank be fore beginning installation of this product 4 For best results in accuracy and efficiency due to training communication and our...

Страница 4: ...2 OR 223 BHN 1001 LW 1001 1 2 Plug DT 1002 Set Screw SB 5500 SP 5500 OR 350Viton OR 340Viton SC 5500 SHCS14Z015Z 10 1 4 20 x 1 1 2 PL 1001 PL 1004 Nylon Washer 11107655 10 SSSCP1420112 4 1 4 20x1 1 2...

Страница 5: ...iations Press in on the 2 blue tabs and pull off the black fuel connector The blue tabs will stay on the factory ports 1 Pull up on the locking tab either blue or yellow 2 Push in slightly on the conn...

Страница 6: ...ring nut Note Mark the location of the fuel sending unit in relation the top of the fuel tank fro re installation FORD applications will be spring loaded hold the unit down while removing ring to prev...

Страница 7: ...sump B Using the center point drill a small hole to drain the remaining fuel Rec ommend having a container large enough to retain the remain fuel Allow fuel to drain completely C Drill out a 2 3 4 ho...

Страница 8: ...our guide drill out the remaining 8 holes with a 1 4 drill bit Then remove the sump and drill out the 2 smaller temporary holes used for holding the sump with the 1 4 drill bit H De burr holes and rem...

Страница 9: ...bridge Position DT 1002 about 1 8 to 3 16 approximately 2 quarters from the surface of the sump With the DT 1002 in proper position tighten down the 2 set screws M Remove the SC 5500 sump clamp from t...

Страница 10: ...remove the outer basket A Remove non essential features from the center of the fuel basket Some of the photo s are of a different application refer to the photos that resemble your application This st...

Страница 11: ...en you mark drill points You may remove the draw tube only D De burr and clean holes as necessary C When drilling through plastic use a gentle touch and let the tool do the work Do not press hard Dril...

Страница 12: ...s for 3 8 fuel line into the BHF 1002 ports labeled S and R Torque to 20 ft lbs DO NOT USE THREAD TAPE ON PL 1004 FITTING IS EQUIPPED WITH THREAD SEALANT B Place the lock ring nut back on the tank and...

Страница 13: ...F Place the OR 223 over the BHF assembly Then place the assembly into drilled hole Remember to place the BHF assembly so that the fuel line to be connected to the PL fitting will not be pinched or in...

Страница 14: ...tion clamp and the SB 5500 using the 8 32 x 1 2 BHCS Properly torque D As seen in photo screw in allen bolts into SC 5500 s sump clamp These are used for alignment and will be removed later A Attach t...

Страница 15: ...nstall the inner and outer O rings to the sump K Plug the suction hole using the 1 2 plug L Make sure there are no restrictions in the FL 1007 I Using the 1 4 20 x 1 1 2 SHCS s install sump over align...

Страница 16: ...e BHF assembly If returning fuel to the BHF assembly attach the FASS fuel return line to the R port of the BHF assembly NOTE Hose clamps are not recommended for push lock fittings They will hold up to...

Страница 17: ...l fuel tank Torque hanger bolts to factory specifications If need be cover the return line with spare tubing or similar to protect fuel line from rubbing on the trimmed fiberglass shell Route FASS fue...

Страница 18: ...Sump Template...

Страница 19: ...NOTES...

Страница 20: ...NOTES...

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