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Manual

 

KOMPAKTOMAT K500PS | K600PS | K700PS | K800PS | K1000PS 

 

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1.

 

DESCRIPTION 

Kompaktomat is structurally designed as a semi-carried folding machine aggregated behind a tractor. The 

machine consists of a towing fork and supporting frames where the individual working parts are installed. The 
modular design of the machine allows selecting various types of working parts so that the machine meets the 
high demands of any soil conditions.  

The basic version of the machine (see p. 4) combines seven soil-processing operations in a single pass. 

 

 

The  control  for  folding  the  side  frames  into  the  transport  or  working  position  is  designed  as  a  single 

independent hydraulic circuit controlled by the driver in the tractor cabin.  

The control of the axle in the transport or working position is designed as a single independent hydraulic 

circuit controlled by the driver in the tractor cabin. 

The Kompaktomat machines meet the regulations for road traffic = width up to 3m + height up to 4m. 
The design of the Kompaktomat machine allows using a whole range of additional equipment to increase 

productivity and efficiency.  

A.

 

HYDRAULIC  LEVELLERS…  the  automatic  front  leveller  position  control  system  using  an  independent 

hydraulic circuit controlled by the driver in the tractor cabin.  

B.

 

HYDRAULIC  DEPTH…  the  automatic  share  depth  control  using  an  independent  hydraulic  circuit 

controlled by the driver in the tractor cabin.  

C.

 

REAR THREE-POINT HITCH  …the design  of the rear three-point  hitch to which  it  is possible to attach 

other equipment for soil cultivation, or a pneumatic seed drill to Kompaktomat. 

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Содержание KOMPAKTOMAT K500PS

Страница 1: ...cz I 46504931 DI CZ46504931 Farmet a s Ji inkov 276 552 03 esk Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 OPERATING MANUAL KOMPAKTOMAT K500PS K600PS K700PS K800PS K100...

Страница 2: ...machine serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the middle frame near the tow bar Use only original spare parts for these mac...

Страница 3: ...ting the depth of the share section 35 7 4 1 MCD mechanical depth setting 36 7 4 2 HD hydraulic depth setting 36 7 5 Adjusting the leveller height behind shares 37 7 6 Setting the finishing section fe...

Страница 4: ...carried machine consists of the following parts Carrier bar for connecting to the three point hitch of the pulling vehicle Towing forks with adjustable tractor track cultivators Supporting frames of t...

Страница 5: ...all K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 STANDARD EQUIPMENT Axle li...

Страница 6: ...30 mm ABOVE STANDARD EQUIPMENT Fixed bottom hitch aggregation mechanism Pin 50mm Pin 70mm Ball K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pre...

Страница 7: ...achine Chapter A and 3 The User bears the risk Immediately remove especially the failures that may negatively affect safety A 3 7 Machine operation may be performed by a person authorised by the opera...

Страница 8: ...time when working with the machine A 11 24 The operator must not consume alcohol medicines narcotic and hallucinogenic substances that decrease his attention and coordination capabilities while using...

Страница 9: ...E FRAME kg 1000 EXTERIOR LEFT SIDE FRAME kg 1000 AXLE kg 350 350 500 500 500 MACHINE kg 4150 4600 5100 5500 7000 D WORK SAFETY LABELS Warning safety labels serve for operator protection THE FOLLOWING...

Страница 10: ...maintain safe distance from the electric appliances P 50 H Stay outside the reach of the unsecured side frames of the machine P 53 H Do not approach the rotary parts of the machine unless they are sta...

Страница 11: ...anual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 11 56 K500PS K600PS K700PS K800PS Rear view P37H P53H P37H P53H P39H P50H P39H P50H P1H P2H P6H P101H P101H P13H P101H P13H P20H P20H P13H P1H P1H...

Страница 12: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 12 56 K500PS K600PS K700PS K800PS Front view P37H P53H P37H P53H P39H P50H P39H P50H P1H P20H P20H K800PS m17807...

Страница 13: ...MPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 13 56 K1000PS Rear view P37H P53H P37H P53H P37H P53H P37H P53H P1H P2H P6H P101H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P20H P20H...

Страница 14: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 14 56 K1000PS Front view P37H P53H P37H P53H P37H P53H P37H P53H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P1H K1000PS m17807...

Страница 15: ...tion is designed as a single independent hydraulic circuit controlled by the driver in the tractor cabin The Kompaktomat machines meet the regulations for road traffic width up to 3m height up to 4m T...

Страница 16: ...soil where there is no risk of formation of wet clods Possibility of mechanical depth setting up to 80mm Possibility of setting the position directly behind the tractor wheels CC Track Cultivator wit...

Страница 17: ...t suitable for more humid soils Not suitable for soils with a large quantity of rocks This type of roller can be used as the REAR roller only DCR Double row Cross kill Roller 40 cm 40 cm 175 kg m Qual...

Страница 18: ...behind shares All area processing Suitable for light soils Suitable for medium soils Suitable for heavy soils Suitable for rocky soils Suitable for wet soils Resistance to clogging MAX MIN LEVELLING...

Страница 19: ...pment during its assembly is in accordance with chapter C p 9 Example of a loaded machine K800PS on the truck platform Unloading the K800PS machine from the truck platform using a forklift truck 5 COM...

Страница 20: ...chine The operator is obliged to lower the machine to the ground and secure the set against movement before leaving the tractor cabin When connecting no persons may stay in the space between the tract...

Страница 21: ...y when the hydraulic circuits of the machine and the tractor aggregate are in a pressure less condition The hydraulic system is under high pressure Regularly check for leaks and immediately remove obv...

Страница 22: ...ation are used in the circuit The precise position can be found in the Spare Parts Catalogue HYDRAULIC CIRCUIT FOR FRONT LEVELLER POSITION CONTROL TWO BLUE RINGS Pressurizing this branch of the circui...

Страница 23: ...ders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of share depth control 4 Hydraulic closi...

Страница 24: ...the axle cylinders 5 Hydraulic cylinders of side frame unfolding 6 Hydraulic closing valve of cylinders for side frame unfolding 7 Closing taps for the control of cylinders for side frame unfolding 8...

Страница 25: ...the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hyd...

Страница 26: ...ding or unfolding check the side frames and have them continuously fold into the end position to the stoppers 5 3 1 PUTTING THE MACHINE INTO TRANSPORT POSITION LIFT THE MACHINE UP ON THE AXLE o Lift t...

Страница 27: ...LDING K1000PS o When the folding of the machine into the transport position is complete the side frames must be secured by setting the ball valves on the front piston rods into the closed position SEC...

Страница 28: ...LLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m 5 3 2 PUTTING THE MACHINE INTO THE WORKING POSITION RE...

Страница 29: ...ed i e the machine unfolds automatically when the circuit is pressurized Pressurize the circuit until the machine is fully unfolded and the piston rods are completely drawn in o A pressure accumulator...

Страница 30: ...it MARKED WITH YELLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m PLACE THE MACHINE ON THE WORKING ROLL...

Страница 31: ...ting the machine to the tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions Th...

Страница 32: ...tractor track cultivator position can be adjusted either by height or length as needed When adjusting the track cultivator position always observe generally valid labour safety regulations Correct po...

Страница 33: ...same time The front leveller is a very important part of the machine It contributes largely to the levelling ability of the Kompaktomat machines Therefore it is important to adjust it properly As for...

Страница 34: ...e working rollers 7 2 1 FL Front Fixed Serrated Levelling Bar The automatic release of the leveller is protected by a draw spring The spring is factory set to the length of 340mm however it is possibl...

Страница 35: ...tic conditions FRONT RING ROLERS Deflector setting options 1 Angle setting 2 Height setting REAR RING ROLLERS Deflector setting options 1 Angle setting 2 Height setting 7 4 ADJUSTING THE DEPTH OF THE...

Страница 36: ...MECHANICAL DEPTH SETTING Standardly the depth is set mechanically by turning the handle manually Each working section of the machine is controlled individually The depth setting is increased by turnin...

Страница 37: ...t position of the leveller affects the resulting quality of processing o The correctly set leveller ensures that no tracks after the last row of shares are visible o The position of the leveller is se...

Страница 38: ...two angles of the leveller by turning the backstop Smaller preloading red rotation of the backstop Greater preloading blue rotation of the backstop There is a differentiating groove on the backstop f...

Страница 39: ...red disassembled and the length of the rod may change during shipping when compared with the factory settings 8 1 ADJUSTING THE FOLDING DRAWBAR SPRING LP Always adjust the length of the spring when th...

Страница 40: ...valid labour safety regulations Recommendations when to change the length of the drawbar Lt 8 2 1 SHORTENING THE DRAWBAR o The piston rod is maximally drawn out when the side frames have been folded...

Страница 41: ...PS 41 56 Proceed as follows Unfold the machine into the working position changing the pin of the drawbar joint to the side frame lift off the drawbar from the side frame turn the nut of the drawbar Wh...

Страница 42: ...n driving such a set always observe valid road traffic regulations When working with the set of TRACTOR KOMPAKTOMAT OTHER EQUIPMENT always observe the labour safety rules for working with Kompaktomat...

Страница 43: ...00PS 43 56 M Ft K1 Fn K2 L K2 9 1 TRANSPORT POSITION OF THE KOMPAKTOMAT THREE POINT HITCH ARMS Before driving the set on roads you have to secure the arms of the Kompaktomat hitch against movement upw...

Страница 44: ...re and rear roller of Kompaktomat for which the Manufacturer shall not be liable 9 3 AGGREGATION WITH PNEUMATIC DRILL MACHINE Pneumatic drill machines that have a fan driven by a fluid motor not a dri...

Страница 45: ...port of hydraulic oil from the tractor to the drill machine As the seed drills have various marker control systems it is possible to use hydraulic circuits for marker control in Kompaktomat These circ...

Страница 46: ...put the operator in danger by fall or other movement When repairing the unfolded machine parts use a suitable support device leaning against labelled places or appropriate places For attaching the mac...

Страница 47: ...r beam M12 12 9 111Nm Screws of arrow shares M16 8 8 188Nm Securing screws of the extensible beams for track cultivators M16 8 8 50Nm Swing screws on track cultivators M16 8 8 60Nm Suspending share fr...

Страница 48: ...ubrication PLACE FOR LUBRICATION INTERVAL LUBRICANT Controlling handle Always before work with the machine Always after the work and before putting the machine out of operation Plastic lubricant accor...

Страница 49: ...tractors TPH with the aggregated machine to the maximum position and secure it against falling Then you can replace the worn shares Replacement of shares on the central frame 10 2 2 REPLACEMENT OF WOR...

Страница 50: ...circuit secure the piston rods with ball valves Lowering the height of the machine on the axle when laying it off 12 PROTECTION OF ENVIRONMENT Check the tightness of the hydraulic system regularly Re...

Страница 51: ...ng manual 14 2 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares edges etc 14 2 4 The warranty does not app...

Страница 52: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 53: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 54: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 55: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 56: ...I v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 200...

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