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Manual

 

KOMPAKTOMAT K500PS | K600PS | K700PS | K800PS | K1000PS 

 

 56 

 

MACHINE LIMIT PARAMETERS 

 

(x) 

The  machine  is  to  be  used  for  presowing  preparation  of  soil  after  ploughing  or  stubble  breaking  with 

working  depth  from  0  mm  to  100  mm  for  soil  cultivation  in  agriculture.  Other  uses  exceeding  the 
determined purpose is forbidden. 

 

(x) 

The machine is only operated by one person – the tractor driver. 

 

(x) 

Machine operator must not use the machine in a different way, especially:  

 

(x)

 Transport of persons and animals on the machine structure, 

 

(x)

 Transport of burdens on the machine structure, 

 

(x)

 Aggregation of the machine with another towing equipment than stated in Chapter „5.1./p.20“. 

 

SAFETY STATEMENT 

 

A.

 

GENERAL INSTRUCTIONS FOR USE 

 
A.1

 

(x) 

The machine is made in accordance with the latest equipment state and approved safety regulations. 

However,  dangers  of  user  or  third  person  injury  or  machine  damage  or  creation  of  other  material 
damage may arise during use. 

A.2

 

(xx)

  Use  the  machine  only  in  a  technically  sound  condition,  in  accordance  with  its  purpose,  aware  of 

possible dangers, and while adhering to the safety instructions of this operating manual! 

The  Manufacturer is not liable for damages caused by the use of the  machine that is  in contradiction 
with  the  limit  parameters  of  the  machine  (p.  4)  and  with  the  instructions  for  the  use  of  the  machine 
(Chapter A and 3). The User bears the risk. 

 

Immediately remove especially the failures that may negatively affect safety! 

A.3

 

 

(7)   

Machine  operation  may  be  performed  by  a  person  authorised  by  the  operator  under  these 

conditions:

 

 

(8)

 It must own a valid driver's licence of the corresponding category, 

 

(9)

 It must be demonstrably familiarised with the safety regulations for work with the machine and 

must practically master the machine operation, 

 

(10) 

The machine may not be operated by juveniles, 

 

(11) 

It  must  know  the  meaning  of  the  safety  signs  located  on  the  machine.  Their  respecting  is 

important for safe and reliable machine operation. 

A.4

 

(12) 

Maintenance and servicing repairs on the machine may only be performed by a person: 

 

(13) 

Authorised by the operator, 

 

(14) 

Educated in the machinery field with knowledge of repairs of similar machines, 

 

(15) 

Demonstrably familiarised with safety regulations for work with the machine, 

 

(16) 

During  a  repair  of  a  machine  connected  to  a  tractor,  it  must  own  a  driver's  licence  of  the 

corresponding category. 

A.5

 

(17) 

Machine  operator  must  secure  the  safety  of  other  persons  when  working  with  the  machine  or 

transporting the machine. 

 

 

This warning sign warns about an immediate dangerous situation 
ending with death or severe injury. 

 

This warning sign warns about a dangerous situation ending with 
death or severe injury. 

 

This warning sign warns about a situation that may end with a smaller 
or slight injury. It also warns about dangerous actions related to the 
activity that could lead to an injury. 

Содержание KOMPAKTOMAT K500PS

Страница 1: ...cz I 46504931 DI CZ46504931 Farmet a s Ji inkov 276 552 03 esk Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 OPERATING MANUAL KOMPAKTOMAT K500PS K600PS K700PS K800PS K100...

Страница 2: ...machine serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the middle frame near the tow bar Use only original spare parts for these mac...

Страница 3: ...ting the depth of the share section 35 7 4 1 MCD mechanical depth setting 36 7 4 2 HD hydraulic depth setting 36 7 5 Adjusting the leveller height behind shares 37 7 6 Setting the finishing section fe...

Страница 4: ...carried machine consists of the following parts Carrier bar for connecting to the three point hitch of the pulling vehicle Towing forks with adjustable tractor track cultivators Supporting frames of t...

Страница 5: ...all K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 STANDARD EQUIPMENT Axle li...

Страница 6: ...30 mm ABOVE STANDARD EQUIPMENT Fixed bottom hitch aggregation mechanism Pin 50mm Pin 70mm Ball K80 Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pre...

Страница 7: ...achine Chapter A and 3 The User bears the risk Immediately remove especially the failures that may negatively affect safety A 3 7 Machine operation may be performed by a person authorised by the opera...

Страница 8: ...time when working with the machine A 11 24 The operator must not consume alcohol medicines narcotic and hallucinogenic substances that decrease his attention and coordination capabilities while using...

Страница 9: ...E FRAME kg 1000 EXTERIOR LEFT SIDE FRAME kg 1000 AXLE kg 350 350 500 500 500 MACHINE kg 4150 4600 5100 5500 7000 D WORK SAFETY LABELS Warning safety labels serve for operator protection THE FOLLOWING...

Страница 10: ...maintain safe distance from the electric appliances P 50 H Stay outside the reach of the unsecured side frames of the machine P 53 H Do not approach the rotary parts of the machine unless they are sta...

Страница 11: ...anual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 11 56 K500PS K600PS K700PS K800PS Rear view P37H P53H P37H P53H P39H P50H P39H P50H P1H P2H P6H P101H P101H P13H P101H P13H P20H P20H P13H P1H P1H...

Страница 12: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 12 56 K500PS K600PS K700PS K800PS Front view P37H P53H P37H P53H P39H P50H P39H P50H P1H P20H P20H K800PS m17807...

Страница 13: ...MPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 13 56 K1000PS Rear view P37H P53H P37H P53H P37H P53H P37H P53H P1H P2H P6H P101H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P20H P20H...

Страница 14: ...Manual KOMPAKTOMAT K500PS K600PS K700PS K800PS K1000PS 14 56 K1000PS Front view P37H P53H P37H P53H P37H P53H P37H P53H P39H P50H P39H P50H P39H P50H P39H P50H P101H P13H P101H P13H P1H K1000PS m17807...

Страница 15: ...tion is designed as a single independent hydraulic circuit controlled by the driver in the tractor cabin The Kompaktomat machines meet the regulations for road traffic width up to 3m height up to 4m T...

Страница 16: ...soil where there is no risk of formation of wet clods Possibility of mechanical depth setting up to 80mm Possibility of setting the position directly behind the tractor wheels CC Track Cultivator wit...

Страница 17: ...t suitable for more humid soils Not suitable for soils with a large quantity of rocks This type of roller can be used as the REAR roller only DCR Double row Cross kill Roller 40 cm 40 cm 175 kg m Qual...

Страница 18: ...behind shares All area processing Suitable for light soils Suitable for medium soils Suitable for heavy soils Suitable for rocky soils Suitable for wet soils Resistance to clogging MAX MIN LEVELLING...

Страница 19: ...pment during its assembly is in accordance with chapter C p 9 Example of a loaded machine K800PS on the truck platform Unloading the K800PS machine from the truck platform using a forklift truck 5 COM...

Страница 20: ...chine The operator is obliged to lower the machine to the ground and secure the set against movement before leaving the tractor cabin When connecting no persons may stay in the space between the tract...

Страница 21: ...y when the hydraulic circuits of the machine and the tractor aggregate are in a pressure less condition The hydraulic system is under high pressure Regularly check for leaks and immediately remove obv...

Страница 22: ...ation are used in the circuit The precise position can be found in the Spare Parts Catalogue HYDRAULIC CIRCUIT FOR FRONT LEVELLER POSITION CONTROL TWO BLUE RINGS Pressurizing this branch of the circui...

Страница 23: ...ders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of share depth control 4 Hydraulic closi...

Страница 24: ...the axle cylinders 5 Hydraulic cylinders of side frame unfolding 6 Hydraulic closing valve of cylinders for side frame unfolding 7 Closing taps for the control of cylinders for side frame unfolding 8...

Страница 25: ...the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hyd...

Страница 26: ...ding or unfolding check the side frames and have them continuously fold into the end position to the stoppers 5 3 1 PUTTING THE MACHINE INTO TRANSPORT POSITION LIFT THE MACHINE UP ON THE AXLE o Lift t...

Страница 27: ...LDING K1000PS o When the folding of the machine into the transport position is complete the side frames must be secured by setting the ball valves on the front piston rods into the closed position SEC...

Страница 28: ...LLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m 5 3 2 PUTTING THE MACHINE INTO THE WORKING POSITION RE...

Страница 29: ...ed i e the machine unfolds automatically when the circuit is pressurized Pressurize the circuit until the machine is fully unfolded and the piston rods are completely drawn in o A pressure accumulator...

Страница 30: ...it MARKED WITH YELLOW RINGS from the driver s position into the floating position to lower the machine down to the end thus achieving the transport position of 4m PLACE THE MACHINE ON THE WORKING ROLL...

Страница 31: ...ting the machine to the tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions Th...

Страница 32: ...tractor track cultivator position can be adjusted either by height or length as needed When adjusting the track cultivator position always observe generally valid labour safety regulations Correct po...

Страница 33: ...same time The front leveller is a very important part of the machine It contributes largely to the levelling ability of the Kompaktomat machines Therefore it is important to adjust it properly As for...

Страница 34: ...e working rollers 7 2 1 FL Front Fixed Serrated Levelling Bar The automatic release of the leveller is protected by a draw spring The spring is factory set to the length of 340mm however it is possibl...

Страница 35: ...tic conditions FRONT RING ROLERS Deflector setting options 1 Angle setting 2 Height setting REAR RING ROLLERS Deflector setting options 1 Angle setting 2 Height setting 7 4 ADJUSTING THE DEPTH OF THE...

Страница 36: ...MECHANICAL DEPTH SETTING Standardly the depth is set mechanically by turning the handle manually Each working section of the machine is controlled individually The depth setting is increased by turnin...

Страница 37: ...t position of the leveller affects the resulting quality of processing o The correctly set leveller ensures that no tracks after the last row of shares are visible o The position of the leveller is se...

Страница 38: ...two angles of the leveller by turning the backstop Smaller preloading red rotation of the backstop Greater preloading blue rotation of the backstop There is a differentiating groove on the backstop f...

Страница 39: ...red disassembled and the length of the rod may change during shipping when compared with the factory settings 8 1 ADJUSTING THE FOLDING DRAWBAR SPRING LP Always adjust the length of the spring when th...

Страница 40: ...valid labour safety regulations Recommendations when to change the length of the drawbar Lt 8 2 1 SHORTENING THE DRAWBAR o The piston rod is maximally drawn out when the side frames have been folded...

Страница 41: ...PS 41 56 Proceed as follows Unfold the machine into the working position changing the pin of the drawbar joint to the side frame lift off the drawbar from the side frame turn the nut of the drawbar Wh...

Страница 42: ...n driving such a set always observe valid road traffic regulations When working with the set of TRACTOR KOMPAKTOMAT OTHER EQUIPMENT always observe the labour safety rules for working with Kompaktomat...

Страница 43: ...00PS 43 56 M Ft K1 Fn K2 L K2 9 1 TRANSPORT POSITION OF THE KOMPAKTOMAT THREE POINT HITCH ARMS Before driving the set on roads you have to secure the arms of the Kompaktomat hitch against movement upw...

Страница 44: ...re and rear roller of Kompaktomat for which the Manufacturer shall not be liable 9 3 AGGREGATION WITH PNEUMATIC DRILL MACHINE Pneumatic drill machines that have a fan driven by a fluid motor not a dri...

Страница 45: ...port of hydraulic oil from the tractor to the drill machine As the seed drills have various marker control systems it is possible to use hydraulic circuits for marker control in Kompaktomat These circ...

Страница 46: ...put the operator in danger by fall or other movement When repairing the unfolded machine parts use a suitable support device leaning against labelled places or appropriate places For attaching the mac...

Страница 47: ...r beam M12 12 9 111Nm Screws of arrow shares M16 8 8 188Nm Securing screws of the extensible beams for track cultivators M16 8 8 50Nm Swing screws on track cultivators M16 8 8 60Nm Suspending share fr...

Страница 48: ...ubrication PLACE FOR LUBRICATION INTERVAL LUBRICANT Controlling handle Always before work with the machine Always after the work and before putting the machine out of operation Plastic lubricant accor...

Страница 49: ...tractors TPH with the aggregated machine to the maximum position and secure it against falling Then you can replace the worn shares Replacement of shares on the central frame 10 2 2 REPLACEMENT OF WOR...

Страница 50: ...circuit secure the piston rods with ball valves Lowering the height of the machine on the axle when laying it off 12 PROTECTION OF ENVIRONMENT Check the tightness of the hydraulic system regularly Re...

Страница 51: ...ng manual 14 2 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares edges etc 14 2 4 The warranty does not app...

Страница 52: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 53: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 54: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 55: ...PS II v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive...

Страница 56: ...I v robn slo serial number Fabriknummer n de production numer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 200...

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