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TOOL IDENTIFICATION 

The riveting tool 

KJ 45/S 

is identified from  a marking  that 

shows company name and address of manufacturer, desig-
nation of the tool, CE mark  and year of manufacturing. If 
any service is requested, please make reference to the data 
shown on the marking. 

TECHNICAL DATA

Working pressure 

6 - 7 BAR 

Min. int. diam. Of the compressed air feed-
ing hose 

Min. diam = 

8 mm 

Air consumption per cycle 

9 NI ** 

Maximum force 

6.5 BAR –

27440 N 

Weight 

2.86 Kg 

Working temperature 

-5°/+50° 

Root mean square in total acceleration fre-

quency (Ac) to which the arms are subjected 

2.5 m/s² 

A-weighted emission sound pressure level 

74 dBA 

Peak C-weighted instantaneous sound pres-
sure

<130 dBC 

A-weighted emission sound pressure 

86 dBA 

** nl

 = litres at 20°, pressure of 1 atmosphere 

A)

 

Threaded

 

e

 

rod

 

B)

 

Head

 

C)

 

Ring

nut

 

clamping

 

head

 

D)

 

Control

 

push

bu on

 

E)

 

Compressed

 

air

 

connec on

 

F)

 

Pressure

 

control

 

valve

 

G)

 

Protec on

 

bo om

 

H)

 

Pneuma c

 

motor

 

I)

 

Oil

 

tank

 

plug

 

L)

 

Balancer

 

connec on

 

M)

 

Stroke

adjus ng

 

knob

 

N)

 

Stroke

 

indicator

 

O)

 

Tube

 

carrying

 

head

 

P)

 

Unscrewing

 

bu on

 

Q)

 

Air

entry

 

valve

 

MAIN COMPONENTS 

GENERAL NOTES AND USE 

The tool can be employed only for threaded inserts 

M4 -

M12

. The 

KJ45/S/S Hydropneumatic system

 assures 

more power than the pneumatic system used for other mod-
els. That means a reduction in the problems due to wear 
and tear of the components, therefore, there will be an in-
crease in reliability. The technical solutions adopted reduce 
the dimensions and the weight of the tool, which is very 
handy for these reasons. The possibilities of the leakage 
from the oil-dynamic system, are eliminated by some sealed 
gaskets, which solve this problem. 

[email protected]

Air & Allied Sales (Pacific) Pty Ltd

www.air-allied.com.au

Содержание KJ 45/S

Страница 1: ...TRANSLATION OF ORIGINAL INSTRUCTIONS HYDROPNEUMATIC TOOL FOR INSERTS M4 M12 INSTRUCTIONS FOR USE www air allied com au sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au...

Страница 2: ...tic tool Application for threaded inserts M4 M12 which is theobject of this declaration complies with the basic safety requirements established in the law decree Leg D 17 2010 of Machinery Directive 2...

Страница 3: ...workbench and the work surface must be always clean and tidy The untidy can cause damages to people Do not allow unauthorized persons to use the working tools Make you sure that the compressed air fe...

Страница 4: ...re A Threaded e rod B Head C Ring nut clamping head D Control push bu on E Compressed air connec on F Pressure control valve G Protec on bo om H Pneuma c motor I Oil tank plug L Balancer connec on M S...

Страница 5: ...rotation of the knob M in the direction indicated with the symbol the dis tance h decreases increasing the clamping action To verify that the stroke is correctly adjusted check the indicator N compari...

Страница 6: ...he instructions of page 18 It is now possible to place the insert pushing the button D fig f5 until the insert is completely pulled and push the but ton P to release the tie rod fig f7 For a correct p...

Страница 7: ...e threaded tie rod from the insert push the button P ATTENTION Carry out this operating keeping the riveting tool firmly in order to avoid sharp move ments which could damage people or things sales ai...

Страница 8: ...of the size you need arrange and keep the components as shown in f11 and assemble Be sure that the components are correctly placed rotating the tie rod by hand f11 ATTENTION The side of the component...

Страница 9: ...od manual ly until the insert head touches the riveting tool head B The head is adjusted correctly if the threaded tie rod comes out of the insert screwed on it of about 2 mm Otherwise unblock the rin...

Страница 10: ...work when you note a power loss Put the riveting tool DWELL AND NOT FED in a horizontal position and remove the plug F by means of a 5 mm Allen wrench equipped with the riveting tool during this opera...

Страница 11: ...KJ45 S sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au...

Страница 12: ...71C00279 Screw TCCE M6 x 70 UNI 5931 12 9 1 013 72A00103 Hexagonal unit for e rod M 6 1 014 713288 Head M 5 1 015 71345275 Spacer for screw M 5 1 016 71C00278 Screw TCCE M5 x 70 UNI 5931 12 9 1 017 72...

Страница 13: ...8 Gasket OR 2 005 2 716060 Gasket OR 2 010 5 713400 Gasket OR 5 616 7 71C00355 Gasket OR 1 78 x 8 73 1 71C00356 Gasket OR 1 78 x 7 66 1 71C00522 Gasket OR 5 615 1 710914 Gasket OR 2 116 1 71C00297 Gas...

Страница 14: ...KJ45 S sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au...

Страница 15: ...Nut M 16 x 1 1 042 72A00107 Driving unit 1 043 71345516 Spring for e rod 1 044 71345515 Sleeve carrying e rod 1 046 71345517 Sleeve 1 047 713170 Ring nut 6 048 716198 Screw TCCE M4 x 12 UNI 5931 1 04...

Страница 16: ...KJ45 S sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au...

Страница 17: ...A 710385 Gasket OR 2 006 2 064A 713394 Gasket OR 2 106 1 065 713401 Pin NRB 3 x 19 8 1 066A 710376 Gasket OR 2 009 2 067 72A00019 Push bu on unit 1 068AHI 711338 Gasket OR 2 003 2 069AHI 710918 Gasket...

Страница 18: ...KJ45 S sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au...

Страница 19: ...320 Connector 1 086 713315 Rod 1 087 713197 Body cover 1 088 713194 Knob 1 089 713316 Ring nut 1 090 713191 Disc 1 091 712575 Screw TSCE M5 x 12 UNI 5933 1 092 713404 Tapping screw TSP 2 5 x 12 4 093...

Страница 20: ...KITN 74000030 Pneuma c piston kit KITO 74000031 Pneuma c jacket kit KITP 74000023 Coil kit sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au...

Страница 21: ...KJ45 S sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au...

Страница 22: ...gear 1 005 71345642 Washer 1 006 71C00763 Bearing AY7 ZZ 1 007 71345640 Connector 1 008 71C00761 Spring pin 1 5 x 10 UNI 6875 2 009 71345639 Tongue 5 010 71345638 Rotor 1 011 71345637 Outside body 1 0...

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