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Operator’s Manual

Danfoss

FT1330

Crimp Machine

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Содержание FT1330

Страница 1: ...Operator s Manual Danfoss FT1330 Crimp Machine...

Страница 2: ...4 WIRE SPIRAL THRU 16 EXCEPT FC254 FC273 DIE SIZE DIES FOR NEW FT1330 275 NOS CAGES ARE 3 4 WIDE WITH A CRIMP LENGTH OF 1 600 DIES FOR OBSOLETE FT1330 200 NOS CAGES ARE 9 16 WIDE WITH A CRIMP LENGTH...

Страница 3: ...THRU 16 FLAT CRIMP BRAIDED THRU 20 FLAT CRIMP 4 WIRE SPIRAL THRU 16 FLAT CRIMP FC254 AND FC273 WITH PRECRIMP FITTINGS DIE SIZE DIES FOR NEW FT1330 275 NOS CAGES ARE 3 4 WIDE WITH A CRIMP LENGTH OF 1 6...

Страница 4: ...ning The Return Stroke 9 Hose Preparation 9 Setting The Encoder 10 Machine Calibration 11 Crimping Hose Styles That Require A Positive Backstop 12 Crimping Barrel Field Crimp Style Hose Assemblies 13...

Страница 5: ...are hardened tool steel affording the best combination of strength and wear resistance for long life Hardened dies are generally brittle and care should be taken to avoid any sharp impact Never strik...

Страница 6: ...de 29 Deep 16 High Weight 255 lbs Crimp Die One Cage Per Setup Eight dies included in one cage assembly Refer to the PowerSource Crimp Spec Tool at danfoss com crimp for crimp spec details including t...

Страница 7: ...are provided in the machine base for this purpose 3 Position the toggle switch on the front of the cabinet in the OFF position 4 Plug the power cord into a standard 115 or 230 volt single phase recept...

Страница 8: ...igned to provide a low cost quick easy to use machine to hydraulically crimp Aeroquip standard field crimp fittings in hose sizes 4 through 20 and most four spiral hose through 20 Check the PowerSourc...

Страница 9: ...hose to length assemble and crimp Skiving is required for flat factory crimp Refer to the PowerSource Crimp Spec tool for crimp spec information 2 Crimp Machine Setup Determine the correct crimp die...

Страница 10: ...we wish to crimp a fitting onto FC211 16 hose Following the steps just described the cylinder stopped when the encoder was set to 300 After crimping the first fitting the socket diameter measured 1 66...

Страница 11: ...n the adjusting nut on the transducer rod counterclockwise Note 1 turn 015 in in crimp diameter 7 If the crimp diameter measures under 485 916 loosen the lock nut and turn the adjusting nut on the tra...

Страница 12: ...tory Crimp Style Only The locator has a built in spring which allows it to retract as a fitting grows or is elongated during the crimping operation A positive backstop does not allow this movement The...

Страница 13: ...semlies Skiving is not required with field crimp fittings The socket is pre crimped to the nipple so the fitting can simply be pushed onto the hose and crimped When crimping field crimp style hose ass...

Страница 14: ...his illustration shows the special locator used for flat field crimp location Determine hose size rotate the corresponding locating tab to its fully extended position Place fitting inside cage and pul...

Страница 15: ...Factory Flat Crimp This illustration shows the locator being used for flat crimp location To position the fitting loosen the hand knob and slide the locator assembly forward or back until the fitting...

Страница 16: ...E INTO THE BORE OF THE HOSE UNTIL THE HOSE BOTTOMS OUT AGAINST THE NIPPLE STEP 2 SKIVE THE HOSE TO PROPER LENGTH USE THE CORRECT SIZE DANFOSS FT1230 HOSE COVER SKIVING TOOL MOUNT THE TOOL IN A VISE PU...

Страница 17: ...ING TO THE PRESET DIMENSION ONCE THE FOOTSWITCH IS RELEASED AFTER THE FULL CRIMPING STROKE THE DIES WILL RETURN IF THE FOOTSWITCH IS RELEASED BEFORE THE FULL CRIMP STROKE IS COMPLETED THE DIES WILL ST...

Страница 18: ...INSTALLED WITHIN THE THREE ALIGNMENT SLOTS FOR PROPER CRIMP INFORMATION REFER TO THE POWERSOURCE CRIMP SPEC TOOL STEP 2 PREASSEMBLE SELECT THE HOSE AND FITTINGS TO BE USED USING THE BOTTOM EDGE OF TH...

Страница 19: ...THE FITTING TO THE PRESET DIMENSION ONCE THE FOOTSWITCH IS RELEASED AFTER THE FULL CRIMPING STROKE THE DIES WILL RETURN IF THE FOOTSWITCH IS RELEASED BEFORE THE FULL CRIMP STROKE IS COMPLETED THE DIES...

Страница 20: ...E BORE STEP 3 INSERT PROPER CRIMP DIE CAGE WITH THE PISTON RETRACTED THE CORRECT CRIMP DIE CAGE IS INSTALLED WITHIN THE THREE ALIGNMENT SLOTS FOR PROPER CRIMP DIE NUMBER REFER TO THE POWERSOURCE CRIMP...

Страница 21: ...INST THE LOCATOR TABS IF TABS ARE USED STEP 6 CRIMP THE ASSEMBLY TURN THE MACHINE ON AND DEPRESS THE FOOTSWITCH THE DIES WILL AUTOMATICALLY CRIMP THE FITTING TO THE PRESET DIMENSION ONCE THE FOOTSWITC...

Страница 22: ...part number T 400 G at the beginning of each production run or as required during production minimum of once per 25 crimps and more often with larger hose 3 All exposed black metal surfaces should be...

Страница 23: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 23 FT1330 Crimp Machine Model A...

Страница 24: ...Danfoss FT1330 Crimp Machine Operator s Manual 24 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 AQ439269212774en 000101 FT1330 Crimp Machine Model A...

Страница 25: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 25 FT1330 Crimp Machine Model A...

Страница 26: ...Danfoss FT1330 Crimp Machine Operator s Manual 26 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 AQ439269212774en 000101 FT1330 Crimp Machine Model A...

Страница 27: ...30 3 16 Pressure Plate 1 19 FT1330 3 17 Push Bar 3 20 FT1330 3 18 Shaft Collar 1 21 FT1330 3 19 Spanner Nut 1 22 FT1330 3 20 Push Plate 1 23 FT1330 2 10 1 4 x 375 Shoulder Bolt 2 24 FT1330 3 21 Transd...

Страница 28: ...late 1 57 FT1330 3 41 4 Drive Screw 4 58 FT1092 Never Seeze Lube 1 59 FT1330 2 5 Electronic Subassembly 1 60 FT1330 3 60 Locator Collar 1 61 FT1330 3 61 Spring Plunger RCID XNK1A N 2 62 FT1330 3 62 Al...

Страница 29: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 29 FT1330 Crimp Machine Model B...

Страница 30: ...Danfoss FT1330 Crimp Machine Operator s Manual 30 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 AQ439269212774en 000101 FT1330 Crimp Machine Model B...

Страница 31: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 31 FT1330 Crimp Machine Model B...

Страница 32: ...Danfoss FT1330 Crimp Machine Operator s Manual 32 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 AQ439269212774en 000101 FT1330 Crimp Machine Model B...

Страница 33: ...1 19 FT1330 3 17 Push Bar 3 20 FT1330 3 18 Shaft Collar 1 21 FT1330 3 19 Spanner Nut 1 22 FT1330 3 20 Push Plate 1 23 FT1330 2 10 1 4 x 375 Shoulder Bolt 2 24 FT1330 3 21 Transducer Bracket 1 25 FT133...

Страница 34: ...SC2307 Name Plate 1 57 FT1330 3 41 4 Drive Screw 4 58 FT1092 Never Seeze Lube 1 59 FT1330 2 5 Electronic Subassembly 1 60 FT1330 3 60 Locator Collar 1 61 FT1330 3 61 Spring Plunger RCID XNK1A N 2 62 F...

Страница 35: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 35 115 Volt Electrical Schematic...

Страница 36: ...D 1 FT1330 2 5 1 Manual Motor Starter 1 2 FT1330 2 5 2 Fuse 1 3 FT1330 2 5 3 Transformer 1 4 FT1330 2 5 4 Foot Switch 1 5 FT1330 2 5 5 Push Button Contact Block Legend Plate 1 6 FT1330 2 5 6 Linear Tr...

Страница 37: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 37 230V Electrical Schematic...

Страница 38: ...FT1330 2 5 1 Manual Motor Starter 1 2 FT1330 2 5 2 Fuse 1 3 FT1330 2 5 3 Transformer 1 4 FT1330 2 5 4 Foot Switch 1 5 FT1330 2 5 5 Push Button Contact Block Legend Plate 1 6 FT1330 2 5 6 Linear Trans...

Страница 39: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 39 Cylinder Subassembly Model A...

Страница 40: ...1 4 FT1330 2 3 4 Crimp Ring 1 5 FT1330 2 3 5 Crimp Insert 1 6 FT1330 2 3 6 Piston Rod 1 7 FT1330 2 3 7 O Ring 2 8 FT1330 2 3 8 Rod Wiper 1 9 FT1330 2 3 9 O Ring 1 10 FT1330 2 3 10 Backup Ring 1 11 FT1...

Страница 41: ...Danfoss FT1330 Crimp Machine Operator s Manual AQ439269212774en 000101 Danfoss FT1330 Crimp Machine Operator s Manual 2023 02 41 Cylinder Subassembly Model B...

Страница 42: ...rt TJ TX86HG3384A 1 6 FT1330 2 8 6 Piston Rod TJ TG82UAB072 1 7 FT1330 2 8 7 Hex Nut TJ 5063 18 2 8 FT1330 2 3 8 Rod Wiper TJ 5026 3 1 9 FT1330 2 8 9 Rod Seal TJ 7623 011 1 10 FT1330 2 8 10 O Ring Sea...

Страница 43: ...to overhang the outside diameter of the spring plate 6 Install all eight roll pins into the backside of the dies Allow 20 of roll pin to protrude 7 Install all eight crimp dies within the slots of th...

Страница 44: ...4en 000101 Assembly Instructions for Global Crimp Die Cage FRONT PLATE SPRING PLATE BACK PLATE INSTALLING THE CRIMP DIE LUBRICATE AREAS WHERE CRIMP DIES CONTACT WITH high efficiency PTFE grease T 400...

Страница 45: ...3 02 45 Global Crimp Die Cage DETAIL NUMBER PART NUMBER DESCRIPTION NUMBER REQUIRED 1 FT1330 2 9 9 1 4 20 X 2 5 Screw 1 2 FT1330 2 9 21 Spring 16 3 FT1330 2 9 13 Spring Plate 1 4 FT1330 2 9 14 Front P...

Страница 46: ...4en 000101 Assembly Instructions for Factory Crimp Die Cage FRONT PLATE SPRING PLATE BACK PLATE INSTALLING THE CRIMP DIE LUBRICATE AREAS WHERE CRIMP DIES CONTACT WITH high efficiency PTFE grease T 400...

Страница 47: ...l 2023 02 47 Crimp Die Cage DETAIL NUMBER PART NUMBER DESCRIPTION NUMBER REQUIRED 1 FT1330 2 9 9 1 4 20 X 2 50 Screw 1 2 FT1330 2 9 2 Spring 8 3 FT1330 2 9 3 Spring Plate 1 4 FT1330 2 9 4 1 1 Front Pl...

Страница 48: ...en 000101 Assembly Instructions for Flat Field Crimp Die Cage FRONT PLATE SPRING PLATE BACK PLATE INSTALLING THE CRIMP DIE LUBRICATE AREAS WHERE CRIMP DIES CONTACT WITH high efficiency PTFE grease T 4...

Страница 49: ...2 9 8 Back Plate 1 9 FT1330 2 9 9 Button Head Cap Screw 1 11 FT1330 2 9 10 Button Head Cap Screw 1 12 FT1330 2 9 11 Lock Nut 1 13 FT1330 250 0004 Locator Tab 1 14 FT1330 2 9 12 Bumper Grommet 1 DETAIL...

Страница 50: ...1 9 FT1330 2 9 9 Button Head Cap Screw 1 11 FT1330 2 9 10 Button Head Cap Screw 1 12 FT1330 2 9 11 Lock Nut 1 13 FT1330 250 0016 Locator Tab 1 14 FT1330 2 9 12 Bumper Grommet 1 DETAIL NUMBER PART NUMB...

Страница 51: ...ng 8 3 FT1330 2 9 3 Spring Plate 1 4 FT1330 2 9 4 2 Front Plate 1 5 FT1330 2 9 5 Button Head Cap Screw 3 6 FT1330 2 9 6 Spacer 4 7 FT1330 2 9 7 Nut 1 8 FT1330 2 9 8 Back Plate 1 9 FT1330 2 9 9 Button...

Страница 52: ...1 4 FT1330 2 9 4 1 Front Plate 1 5 FT1330 2 9 5 Button Head Cap Screw 3 6 FT1330 2 9 6 Spacer 4 7 FT1330 2 9 7 Nut 1 8 FT1330 2 9 8 Back Plate 1 9 FT1330 2 9 9 Button Head Cap Screw 1 11 FT1330 2 9 10...

Страница 53: ...ng 8 3 FT1330 2 9 3 Spring Plate 1 4 FT1330 2 9 4 4 Front Plate 1 5 FT1330 2 9 5 Button Head Cap Screw 3 6 FT1330 2 9 6 Spacer 4 7 FT1330 2 9 7 Nut 1 8 FT1330 2 9 8 Back Plate 1 9 FT1330 2 9 9 Button...

Страница 54: ...d 18 and 17 open With switch depressed 5 and 18 should show an open and 18 and 17 a short 4 If 3 is okay with power removed jumper wire 21 to wire 1 23 to 1 if 230V machine Plug machine in and turn ma...

Страница 55: ...rimp the problem assembly Upon stall record pressure If not 4500 psi remove hex cap on back of crimper at the center of the power unit Adjust pressure C W increases pressure C C W decreases 3 If no su...

Страница 56: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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