Introduction
WARRANTY —
The Falk Corporation (the “Company”)
warrants that, for a period of one year from the date of
shipment, the product described herein will deliver successfully
its rated output as indicated on the nameplate, provided, it is
properly installed and maintained, correctly lubricated, and
operated in the environment and within the limits of speed,
torque or other load conditions for which it was sold. Such
product is expressly not warranted against failure or
unsatisfactory operation resulting from dynamic vibrations
imposed upon it by the drive system in which it is installed
unless the nature of such vibrations has been fully defined and
expressly accepted in writing by the Company as a condition of
operation.
WARNING:
Consult applicable local and national safety
codes for proper guarding of rotating members.
Lock out power source and remove all external loads from
drive before servicing drive or accessories.
CAUTION:
Do not weld the drive housing or accessories
without prior approval from The Falk Corporation. Welding on
the drive may cause distortion of the housing or damage to the
bearings and gear teeth. Welding without prior approval will
void the warranty.
DRIVE RATING —
Operate the drive only within the
horsepower and output speed for which it was selected and
specified in Selection Guide 371-110 (M371-110) for the
application. Refer to the nameplate for drive size, ratio and
data.
FALK FACTORY REPAIR AND REBUILD —
Falk wants to
continue to be your primary supplier, and extend our service
to you if your equipment is in the need of repair or
replacement.
We are able to furnish a fast turn-around on both the quotation
and rebuild. Nobody can do the job better than Falk. If you
need repair on Falk products . . . just ask.
Contact your local Falk Representative or Falk Distributor for
more information.
Table Of Contents
Section I — Drive Installation
Outfitting · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
Installation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6
Lubrication · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8
Startup · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8
Section II — Drive Service & Repair
Preventive Maintenance · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
Stored & Inactive Drives · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
Removal Of Drive · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
Drive Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identifying & Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts List Of Falk Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Bearing Cross Reference Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Seal Cross Reference Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section III — Drive Reassembly
Drive Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Appendix
Appendix A: Lubrication Recommendations . . . . . . . . . . . . . . . . . . . . . . . 26
Appendix B: Backstop Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Appendix C: TA Removal Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Appendix D: Motor Mount Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 35
Appendix E: Vertical Standpipe Installation . . . . . . . . . . . . . . . . . . . . . . . 37
Appendix F: Modification For Non-Standard Mounting Positions . . . . . . . . . . . . . 39
Appendix G: Parts Interchangeability 3000 vs 4000 Series . . . . . . . . . . . . . . . . 41
Appendix H: Retaining Rings For Bushing Nuts and Thrust Plates &
Tooth Combinations For Vibrations Analysis . . . . . . . . . . . . . . . . . 43
Appendix J: Drive Shaft Recommendations for Tapered Drive Shafts . . . . . . . . . . . . 44
Appendix K: Drive Shaft Recommendations Using TA Taper Bushing . . . . . . . . . . . . 45
Appendix L: Drive Shaft Recommendations Using (TCB) Kit . . . . . . . . . . . . . . . . 47
Appendix M: V-Belt Guard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Appendix N: Electric Fan Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . 51
The Falk Corporation, P.O. Box 492, Zip 53201-0492
378-102
3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131
August 2004
Fax: 414-937-4359 e-mail: [email protected] web: www.falkcorp.com
Supersedes 6-92
®
a good name in industry
Quadrive Shaft Mounted Drives
•
Owners Manual
Sizes 4407/M4407-4608/M4608
(Page 3 of 56)
© The Falk Corporation, 1992, 2004. All Rights Reserved. Litho in U.S.A. FALK, EQUI-POISED, QUADRIVE, STEELFLEX, TA TAPER, and TORUS are registered trademarks.
The Contents of this manual are subject to change without notice or obligation. Information contained herein should be confirmed before placing orders.
