FAG Detector III Скачать руководство пользователя страница 107

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Trendline 3

Heading

Contents

Alarm x

Main alarm threshold.

Measuring point

Name of measuring point

export_timestamp

Export time

Comment

Measuring point comment

used_revolution

The rotational speed input by the user after the measurement. This value is
identical to the rotational speed actually measured until it is changed.

config_revolution_delta

The maximum rotational speed deviation set in the measuring point
configuration

config_revolution

The rotational speed set in the measuring point configuration.

revolution

The rotational speed measured on the Detector.

viewer_config_x

Configuration data for the FIS-Viewer.

The entries "Name", "Type", "Prealarm", "Alarm" and "Data" are created for
every existing characteristic value, i.e. a maximum of four times.

designates

the serial number of the characteristic value.

The entries "Velocity", "Acceleration" and "Demodulation" refer to other CSV
files with the data of the measured time signals.

The time signal files are structured as follows:

The file header contains the data.

Heading

Contents

idx

Measurement identification number.

Internal Number

Internal number identifying the measuring point.

Timestamp

Time stamp .

ValueUnit

Detector channel (velocity, acceleration or demodulation) of the
measurement, as a figure and in plain text.

length

Column 1: Internal control index, Column 2: Number of FFT lines set in the
configuration.

Ampl

Amplifier setting used in the measurement. Amplification factor = 2

Ampl

where 0 means amplification factor 1, 6 amplification factor 64. This constant
is already considered in the time signal values.

Scale factor

Scale factor for the measurement. This has been worked into the time signal
value already just as well.

Sample rate

Samples per Second.

Rotational speed

The rotational speed measured on the Detector.

Содержание Detector III

Страница 1: ...1 2007 07 13 FAG Industrial Services From software version 3 2 0...

Страница 2: ...egistering databases at the MSDE SQL server 3 1 4 1 29 Uninstalling 3 1 5 30 3 2 User interface 30 Main window 3 2 1 31 Menu bar 3 2 2 33 Toolbar 3 2 3 34 3 3 First steps 34 Adding a sensor 3 3 1 36 I...

Страница 3: ...7 Download data from Detector 86 Sorting Wizard 3 7 1 88 3 8 Viewing measuring data 88 Measured values 3 8 1 91 Graphic 3 8 2 92 3 9 Reset Alarm Status 93 3 10 Delete measured data 94 3 11 EService 94...

Страница 4: ...to control the cursor or zoom function 4 2 3 132 Zoom tools 4 2 4 137 Cursor tools 4 2 5 144 Positioning of base cursor 4 2 6 145 Modifying the cursor properties 4 2 7 151 Other tools 4 2 8 152 Using...

Страница 5: ...208 5 15 Update firmware 211 6 Special information 211 6 1 Time signals 212 6 2 Frequency selective characteristic values 213 6 3 Dynamic memory management 214 6 4 Analog branches in the Detector III...

Страница 6: ...2 Target 7 2 4 236 Handling the pyrometer 7 2 5 236 Distance to spot size ratio 7 2 5 1 237 Emissivity 7 2 5 2 237 Measurement considerations 7 2 5 3 237 Bibliography 7 2 6 239 8 Technical data Index...

Страница 7: ...ction of alignment errors and imbalance as reliably as roller bearing damage or gearing problems Other process parameters that can be recorded are temperature and rotational speed Applications Measuri...

Страница 8: ...vice software guides the user through the balancing process The user can create a configuration for each balancing process with the Trendline software Furthermore he can define templates that can be a...

Страница 9: ...nd death General information symbols This symbol indicates helpful additional information and device settings or application tips that help you perform tasks more efficiently Cross reference symbol Th...

Страница 10: ...g cyan acrylate glue The configuration of the measuring point is selected on the Detector and the measuring started Detector records the sensor signals broadband and works out the characteristic value...

Страница 11: ...he three sensor cables cable for the acceleration sensors as well as for the trigger sensor of the Detector Ferrit module Proceed as follows 1 Put the sensor cable into the groove of the ferrit 2 Adju...

Страница 12: ...ity to operate the equipment Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to prov...

Страница 13: ...CT3 KIT Base unit with accumulator Accelerometer with magnetic foot Infrared temperature sensor Battery charger with travel adapter PC data cable serial USB Manual Protective bag with temperature sens...

Страница 14: ...t and sensor cable Trigger sensor optical and inductive Scales Magnetic holder for trigger sensor Extension stick for magnetic holder Cable for trigger sensor length 10 m Reflex mark for optical trigg...

Страница 15: ...Frequency range 10 Hz to 1 kHz Unit mm s vsel RMS value of vibration velocity with freely selectable upper and lower limiting frequency Frequency range 0 3 Hz to 20 kHz depending on the lowpass frequ...

Страница 16: ...ng Unit g T Temperature Range 20 C to 550 C Unit C Crest factor Ratio between peak value and RMS value Crest factor peak value RMS value In addition to the aforementioned characteristic values you can...

Страница 17: ...ticle 3 of R TTE if used for the intended purpose Health and safety as per 3 1 1 article 3 1 a Harmonised standards used EN 60950 1 2001 EN 50364 2001 Protection requirements with regard to EMC 3 1 2...

Страница 18: ...already using an MSDE database server you can register the databases with this Please note that you need Administrator permissions for your computer to install the Trendline software completely If you...

Страница 19: ...wnload the current version of Trendline from our website www fis services de If the installation program does not start automatically you can start it manually using Windows Explorer 1 Open My compute...

Страница 20: ...20 5 Select the directory where you want to install the software and click Next 6 Select the Start menu directory to create the program link Click on Continue...

Страница 21: ...er components of the Trendline software to install To do so check the checkbox next to the option a Flash Updater to update the Detector firmware b Database installations to install the demo database...

Страница 22: ...ings and click Install or Back to correct your settings This installs the Trendline software 3 1 3 Detector Flash Updater installation If you selected Flash Updater when you installed the Trendline so...

Страница 23: ...To do so check the checkbox next to the option a Create a desktop icon to add a shortcut on your desktop b Create a Quick Launch icon to add a symbol to the Quick Launch bar next to the Start button a...

Страница 24: ...llation If you selected Database installation when you installed the Trendline software the Setup Wizard automatically starts installation 1 Please select whether you want to a install MSDE and regist...

Страница 25: ...abases with MSDE SQL server please continue with registration 2 Select the directory in which you want to install the database server Click on Continue 3 Select the directory in which you want to inst...

Страница 26: ...the checkbox next to the option a bearing database to install the most common bearings in a database b demo Trendline database to install a database with demo data and click Continue This installs the...

Страница 27: ...vers If you do not find any entries in the server list due to restricted user permissions enter Computer name FIS_DATABASE manually if the name of your computer for example is peters_laptop the server...

Страница 28: ...mputer name FIS_DATABASE manually if the name of your computer for example is peters_laptop the server name would be peters_laptop FIS_DATABASE You can find your computer s name in the Windows Explore...

Страница 29: ...ninstalling To uninstall the Trendline software please click Programs FIS Trendline 3 2 Uninstall Trendline in the Start menu This uninstalls the Trendline software and its components Please note that...

Страница 30: ...configuration for the system to be monitored is depicted in the form of a directory tree The Configurations which are splitting in descending order into the levels Section Machine and Measuring Point...

Страница 31: ...d in the right hand part of the window 3 2 2 Menu bar The menu bar allows access to the following functions of the Trendline 3 software Menu Menu items and their functions File New Creates a new datab...

Страница 32: ...alarm levels Automatic adjustment of the alarm levels Detector Send configuration Send all measuring points from currently selected element downwards to detector Send route Sends one of the pre selec...

Страница 33: ...ar Explains all icons in the toolbar About Trendline Information about the Trendline Software 3 2 3 Toolbar Frequently used functions of Trendline software can be used via the toolbar Toolbar Go to ro...

Страница 34: ...n mV g in the Sensitivity field Sensitivity is printed on the sensor or indicated in the enclosed specifications When you add an active sensor select Active sensor and enter minimum and maximum bias v...

Страница 35: ...bled Click OK to save the new sensor Temperature sensor Enter sensor sensitivity in mV C mV F or mV K and the offset in mV Click OK to save the new sensor Trigger sensor The trigger sensor serves to m...

Страница 36: ...n CD provided to hand Installation of the adapter software To install the adapter software proceed as follows Insert the supplied CD The installation program should start automatically If the installa...

Страница 37: ...for the old devices first as this may result in conflicts Checking serial interface settings To make sure that communication between the Trendline software and the Detector works smoothly you can che...

Страница 38: ...s function if you have purchased a Detector III balancing kit The balancing kit contains a USB dongle which can be used to enable one unit only Dongle This activation is essentially carried out as fol...

Страница 39: ...enu item Detector balancing activation The following window is now displayed The serial number of the connected Detector and the dongle identified are displayed at the top and bottom respectively The...

Страница 40: ...n 1 x is displayed uninstall this driver and install the up to date driver on the Trendline CD in the CbSetup directory In this case select the CRYPTO BOX USB 3 3 4 Register new detector The Trendline...

Страница 41: ...ect time and date to do this click on the figure you want to change or by clicking Send system date to the Detector that way the detector is set to the same time and date as your PC Here you can selec...

Страница 42: ...iguration elements You can only move configuration elements if the target is on a higher level i e you can move or copy a measuring point level 3 to another machine level 2 and move or copy a machine...

Страница 43: ...s immediately before a CM or balancing measurement Select the measuring points wither in the Trendline software or in the on site Detector Selection in the Trendline software 1 Select a measuring poin...

Страница 44: ...he RFID Status box select Delete RFID 4 Send the configuration to the Detector 5 During the round select the appropriate measuring point in the Detector see Selection of measuring point 6 Select Start...

Страница 45: ...ID status RFID defective is displayed at the measuring point and recursively up to the top level in the configuration tree You can then assign a different RFID tag to the measuring point 1 The Detecto...

Страница 46: ...the file dialogue Please observe that these pictures should not be larger then 100kB otherwise the program will run more slowly with a lot of large pictures You can print out the picture using and rem...

Страница 47: ...viously entered in the sensor database will be available for selection see Add sensor You can select a sensor for Acceleration Temperature and Trigger from the sensor database Time signal In this area...

Страница 48: ...determined by the Detector during the measurement select the Acquire turning speed option The nominal rotational speed as well as the maximum permissible deviation in RPM should also be entered in th...

Страница 49: ...the bearing information to all saved measurements click Add this bearing to all existing measurements of this measuring point o To apply the bearing information to measurements in a certain time rang...

Страница 50: ...bearing information from measurements in a certain time range click Deactivate bearing for all measurements of following timerange and select the time range Displaying bearing information Click on the...

Страница 51: ...em Alternatively you can do it via System New sub item or via Now the following window opens Under Type various characteristic values can be selected which can be measured with the detector With selec...

Страница 52: ...ndow Edit the settings see also Add sensor and click OK If the sensor is in use the input boxes are grayed out and you cannot edit them Deleting a sensor In the Detector menu click Sensor Delete Selec...

Страница 53: ...ction list in the Detector In the Comments window click Click Close Edit comment Click Comment selection list in the Detector In the Comments window click Enter the new text and click Click Close 3 4...

Страница 54: ...ound RFID assigned An RFID tag is assigned to the measuring point The unique ID is displayed in the RFID number field Delete RFID This option instructs the Detector to cancel the RFID tag assignment t...

Страница 55: ...e Detector outputs an error message During the measuring process the Detector averages the rotational speed values Specify how many rotational speed values are to be used for averaging at Number of av...

Страница 56: ...int 1 Click on 2 Enter the name of the frequency band 3 Select Lower frequency and Upper frequency and click OK You can copy resonant frequency bands determined from a run up coast down test and subse...

Страница 57: ...here Trigger settings Select trigger sensor Select the trigger sensor used from the sensor database here Name of trigger position Enter a designation for the trigger position This is required for iden...

Страница 58: ...position time of measurement rotational speed amplitude and phase of the vibration at the sensor at each stage of the balancing measurement If you also wish to see the coefficients used and their corr...

Страница 59: ...charts to display the weights as a chart The Trendline software enters the position of the weights during the trial run and trim run in a circular chart You can switch the display of weights for each...

Страница 60: ...l up a print preview of the graphics Balancing report Click on to generate a balancing report Delete balancing data To delete the data obtained during a balancing measurement click the corresponding e...

Страница 61: ...No RFID No RFID tag is assigned to the measuring point Assign RFID This option instructs the Detector to assign an RFID tag placed on the machine to this measuring point during the next round RFID ass...

Страница 62: ...ference for the zero position which points vertically upwards Trigger settings Select trigger sensor Select the trigger sensor used from the sensor database here Name of trigger position Enter a desig...

Страница 63: ...easuring signal Use Hanning windowing Select whether the Detector should use Hanning windowing when conditioning the measuring signal Hanning windowing leads to better quality of the digitized measuri...

Страница 64: ...t comment Below the measurements the window is split into three sections The amplitude phase diagram is displayed in the middle with the diagram editing tools to the left To the right of the diagram t...

Страница 65: ...band 1 Click on the frequency band to delete 2 Click on Copying frequency bands to a balancing configuration 1 Click on 2 The Add frequencies to balancing configuration window displays the balancing c...

Страница 66: ...me range option to limit the measuring values used for averaging To do this enter the start and end time Alternatively you can enter the end time and specify the duration in whole days in the No of da...

Страница 67: ...ng In all cases the user is responsible for selecting appropriate alarm values Select the machine class for the characteristic value ISO 10816 3 4 10 Send configuration You can send a configuration or...

Страница 68: ...tabase click Delete current database in the Tools menu The program displays a security prompt Click Delete to delete the database irreversibly You cannot interrupt the delete process 3 5 Bearing datab...

Страница 69: ...facturer and or group Additionally you can further limit the name of the bearing in Search criterion You can use the wildcards and in the usual way e g o 1200 to find all bearing names containing 1200...

Страница 70: ...base may be defective or inaccessible Then proceed as follows Close the Trendline software Deregister the database by running the deinstall_fis_bearing_db_ocx bat file in C Program Files Common Files...

Страница 71: ...mments may be entered in the Comment field optional Geometry data or damage frequencies Use the Geometry and Frequencies options to switch between the input fields in the right hand area of the window...

Страница 72: ...of the window The bearing can be added to the database only if all input is complete Click on Continue to store the bearing in the bearing database 3 5 3 Edit delete bearings Editing bearings Click on...

Страница 73: ...ified and click on Continue Enter the data for the required bearing as described under Add bearing Click on Continue Click on to open the Manufacturer details window You can call up the contact detail...

Страница 74: ...or a particular manufacturer have been deleted you can also delete the manufacturer 3 5 4 Exporting importing bearings Exporting bearings Click on Export bearing and carry out your search for the bear...

Страница 75: ..._ day zip Alternatively you can use your own file name Importing bearings Click on Import bearings then on Select the import file 3 5 5 Manage groups You can use the manage group feature to classify...

Страница 76: ...76 Create a new group To create a new group click on...

Страница 77: ...und to the group click on All bearings should now be displayed in the Assigned bearings list To delete a bearing from the group click on the bearing in the Assigned bearings list then click on To dele...

Страница 78: ...put fields and click on Next Check your input in the window that subsequently appears If the input is correct click Add to save the manufacturer in the bearing database or click Back to modify your in...

Страница 79: ...lick on Back to change your data Delete manufacturer When you have deleted all bearings from a manufacturer from the database see Edit delete bearings you can also remove the manufacturer Click Delete...

Страница 80: ...80 3 5 8 Select a different bearing database Click on Change bearing DB Select Use connection string and click Connect Click on Microsoft OLE DB Provider for SQL Server then click Next...

Страница 81: ...eters_laptop FIS_DATABASE You can find your computer s name in the Windows Explorer drives If you are not sure about your computer s name ask your administrator Select Use a specific user name and pas...

Страница 82: ...ing under Planning Route A new window will open up which is subdivided into three parts On the left you will find the configuration tree in the middle the routes and on the right hand side same as in...

Страница 83: ...template has the same layout as a measuring point As with a measuring point time signals can be recorded and different characteristic values set If you want to associate a free measurement with a cert...

Страница 84: ...plate More information to that you will find in Set up characteristic values In order to add a new balancing configuration to the template group click on For more information refer to Add balancing co...

Страница 85: ...transferred Also refer to System messages and their meaning 3 7 Download data from Detector After measuring with the Detector you have to transfer the data to Trendline 3 software Connect the Detector...

Страница 86: ...ot yet sorted on the right hand side your configuration structure Now there are two possibilities When a measuring point which isn t sorted in yet exists in one of the configurations already you drag...

Страница 87: ...measuring point does not exist in the configuration yet you again have two possibilities If you want to add a measuring point to a machine drag it into the right hand window onto the machine name it...

Страница 88: ...any pre alarms or alarms that may have been output are displayed for each measurement in the measured values view Limit time range In order to limit the time range of the measured values displayed sel...

Страница 89: ...key Show hide bearing data Click the Display bearing data for selected measurement button to display a list of bearings assigned to this measuring point in the configuration You can also assign beari...

Страница 90: ...tio and select whether the bearing has a fixed outer race Disable bearing Click on the bearing to delete and then Selecting measurements o To delete the bearing information from all saved measurements...

Страница 91: ...wer provides a visual representation of the signals and characteristic values delivered by the Detector Time signals Fast Fourier Transformations FFTs Trend data Time range Click on Time range to limi...

Страница 92: ...elected Print time signal print FFT signal Click these buttons to include the respective signal in the trend report cf Printing Print Click Print to create a trend report The trend report combines the...

Страница 93: ...of time are deleted To delete data follow the sequence below Left click the element in the configuration tree starting from which you want to delete the data E g select one machine All data relating...

Страница 94: ...ices function allows you to send all data necessary to FAG Industrial Services GmbH by e mail 3 11 1 Before starting These services are economical but will be charged for You will find detailed inform...

Страница 95: ...The measurement report provides a comprehensive overview of the measured values for the sensors defined in the configuration in tabular and graphic form You can use the alarm report to create an over...

Страница 96: ...can carry out the following in this window Select which measuring points from the configuration should be displayed Specify the scope and content of the report Save the report configuration or load a...

Страница 97: ...ption to define the limits for the report period Enter the start and end time Alternatively you can enter the end time and specify the duration in whole days in the No of days input field In the latte...

Страница 98: ...a table containing the measured values Select time signal FFT In the Time signal FFT area you can specify which time signals are output and also whether their corresponding frequencies should be disp...

Страница 99: ...Save load report settings You can save the report settings for use at a later date To do this click on the diskette symbol The Insert configuration name window opens Enter the name of the configuratio...

Страница 100: ...o control the screen display The display size can be defined in View Select Percentage adjustment to enter a zoom factor expressed as a percentage in the Percentage input field You can navigate forwar...

Страница 101: ...in alarms and pre alarms All characteristic values for a given measuring point will be displayed in the main alarm section where at least one main alarm exists for this measuring point Where a main al...

Страница 102: ...ens You can use the toolbar to control the screen display The display size can be defined in View Select Percent adjustable to enter a zoom factor expressed as a percentage in the Percent input field...

Страница 103: ...umented in the report Print measurement coefficients The coefficients determined during balancing are also displayed Print measurement results the start and end of the imbalance amplitude the imbalanc...

Страница 104: ...of run up coast down If this option is enabled all amplitude phase diagram and run up coast down test settings are also printed To hide show specific sections of this configuration please use the oth...

Страница 105: ...ments specify a period for the data to be exported or export only selected data objects for example To export data proceed as follows Click on Export Export wizard in the File menu This launches the e...

Страница 106: ...y adds the csv comma separated variables extension Click on OK to export the data Below is a description of the contents of the export file depending on the type of measuring point Measuring point fro...

Страница 107: ...the characteristic value The entries Velocity Acceleration and Demodulation refer to other CSV files with the data of the measured time signals The time signal files are structured as follows The file...

Страница 108: ...e file per balancing step Data File n csv containing the associated sensor data The general export file contains the following details Heading Contents Data File Export file with the sensor data Balan...

Страница 109: ...e amplitude phase diagram in addition to a general export file with details of the configuration The general export file contains the following details Heading Contents id Identification number Run up...

Страница 110: ...points are measured and the measured data are read back into the computer The configuration is now exported from workstation B and imported into the Trendline on the workstation in headquarters The f...

Страница 111: ...s the list of most recently opened databases should contain at the Number field in the File menu The default value is 10 3 14 3 Report Click on Options in the Tools menu then click on Report Pictures...

Страница 112: ...in the Options window Enter your own e mail address in From Enter the e mail address specified in the contract e g nemo fis services de in To and the number of your service contract in Contract number...

Страница 113: ...or save them to a compressed ZIP file Click on Options in the Tools menu then click on Automatic export in the Options window E mail export Click on Automatic to switch on the automatic export and su...

Страница 114: ...ording to the type of diagrams displayed FFTs time signals or trend data The main area of the working interface contains the diagram and the cursor and measuring information area in which the correspo...

Страница 115: ...creen of the Viewer working area with the current diagram selected You can use the Arrange minimized windows button to arrange minimized windows horizontally from left to right in the working area of...

Страница 116: ...show the time signal windows All other windows will be minimized You can use the button Show FFT to only show the FFT windows All other windows will be minimized You can use the Show all diagrams to...

Страница 117: ...diagram type displayed Tool Time signal FFT Trend data Automatic scaling P P P Manual scaling P P P Logarithmic display of axes P P P Integration of Y axis P Free zoom P P P Horizontal zoom P P P Vert...

Страница 118: ...ipboard P P P Modify coordinates of axes P P P Zoom tools In order to optimise the display you can enlarge any part of the diagram using the various zoom tools You can use one of the predefined zoom t...

Страница 119: ...u can use the Keyboard zoom feature to enlarge an area of the diagram using the keyboard instead of the mouse Specifying zoom selection in dialogue window In addition to using the various zoom tools y...

Страница 120: ...tain individual measuring and characteristic values directly from the diagram Information on the current cursor is displayed above the diagram These value fields and the cursor itself can be removed d...

Страница 121: ...arting from the base cursor HS cursor FFT The HS cursor Harmonic with Sidebands combines both cursor types described above which means that both the harmonics and their sidebands will be displayed Rev...

Страница 122: ...n Modify coordinates of axes Changes the display of minimum maximum values for the X and Y axis further information 4 1 4 Diagram display The diagram area shows the FFT time signals and trend data dia...

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