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844 ER 3PH 

10 

532366 - Rev.A

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

4.  INSTALLATION REQUIREMENTS

4.2  ELECTRICAL SYSTEM

4.1  MECHANICAL REQUIREMENTS

 

F

Always shut off the power supply before performing any work.  If the 

disconnect switch is not in view, apply a warning sign stating “WARNING - 

Maintenance in Progress”.

 

!

The electrical system must comply with applicable legislation in the country 

of installation.
Use components and materials with CE marking which are compliant with the 

Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU.
The power supply line for the automation must be fitted with a multi-pole cir-

cuit breaker, with a suitable tripping threshold, a contact opening distance of 

at least 3 mm and a breaking capacity that complies with current regulations.
The power supply for the automation must be fitted with a 30 mA differential 

switch. 
The metal parts of the structure must be earthed.
Check that the protective earthing system complies with applicable regula-

tions in the country of installation.
The electrical cables of the automation system must be of a size and insulation 

class that is compliant with current legislation and laid in appropriate rigid 

or flexible conduits, either above or below ground.
Use separate conduits for the power supply and the 12-24 V control devices 

/ accessories cables.
Check buried cable plans to ensure that there are no other electrical cables 

in proximity to the planned digging/drilling locations to prevent the risk of 

electrocution.
Check that there are no pipes in the vicinity as well.
The conduit fittings and the cable glands must prevent the entry of moisture, 

insects and small animals.
Protect extension connections using junction boxes with an IP 67 protection 

rating or higher.
The overall length of the BUS cables must not exceed 100 m.
It is recommended to install a flashing light in a visible position to indicate 

when it is moving.
For the creation of detection loops, refer to the relative instructions.
The control accessories must be positioned in areas that are always accessible 

and not dangerous for the user.  It is recommended to position the control 

accessories within the field of view of the automation.  This is mandatory in 

the case of hold-to-run controls.
The hold-to-run controls in the dead-man mode of operation, must comply 

with standard EN 60947-5-1.
If an emergency stop button has been installed, it must be EN13850 compliant.
Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = maximum 120 cm
If the manual controls are intended to be used by disabled or infirm persons, 

highlight them with suitable pictograms and make sure that these users are 

able to access them.

The mechanical structural components must comply with the require-

ments of EN 12604.  Before installing the automation, the suitability 

of the mechanical requirements must be established and any work 

that is necessary in order to meet them carried out.
The essential mechanical requirements are as follows:

 

!

Solid ground to support the weight of the gate, the structures present and 

the gearmotor.  Flat, horizontal paving in the area of movement of the 

leaf.  There must be no chance of water accumulating in the installation area.
The structure (columns, guides, mechanical stops, leaf and counterweights) 

must be solid and there must be no risk of detachment or collapse (considering 

the weight of the leaf and the forces applied by the gearmotor and wind 

action).  Perform structural calculations where necessary.
The structure must show no signs of corrosion or cracking.
The leaf must remain vertical throughout the entire length of travel, with a 

regular, smooth and uniform movement.  The path along which the leaf slides 

must be perfectly horizontal (the leaf must not have a tendency to open or 

close spontaneously when it is released).
Appropriate devices must be installed to prevent the leaf from falling.
There should be a solid surface on the leaf sufficiently large to attach the 

rack to.
The sliding guides must be in good condition; they must be straight and not 

deformed, they must be fastened securely and there must be no obstacles 

along their entire length.  The diameter of the guide wheels must be 

appropriate for the weight and length of the leaf and their profile section 

must coincide with that of the sliding guide.  The number and position of 

the wheels must ensure an adequate and constant distribution of the weight.
A solid guide system for the suspended leaf in the case of a cantilever gate.
Presence of upper containing guide to prevent vertical oscillation of the 

leaf.  The leaf must not under any circumstances come out from its guides 

and fall.  Wheels, rollers and bearings in good condition, lubricated and 

free from play or friction.
Presence of external mechanical limit stops to limit the travel of the leaf 

when opening and closing.  The stops must be suitably sized and solidly 

fastened so that they resist any impact of the leaf in the event of improper 

use (leaf pushed and left to slide freely).  The mechanical limit stops must 

be positioned at 50 mm beyond the stop position of the leaf, and must ensure 

that the leaf remains inside its sliding guides.
The thresholds and protrusions of the paving must be appropriately shaped 

in order to prevent the risk of sliding or slipping.
For the creation of detection loops, refer to the specific instructions.
Presence of a safety area between the wall (or other fixed element) and the 

furthest protruding part of the open leaf, to protect against the risk of persons 

becoming trapped/crushed.  Alternatively, check that the opening force 

required falls within the maximum permissible limits according to applicable 

standards and legislation.
Presence of safety areas between the fixed and moving parts, to protect 

against the risk of hands being trapped.  Alternatively, apply protective 

elements that prevent fingers from being introduced.
Presence of a safety area between the paving and lower edge of the leaf, along 

its entire path, providing protection from the risk of feet becoming caught in 

and crushed beneath the wheels.  Alternatively, apply protective elements 

preventing the introduction of feet.
No sharp edges or protruding parts should be present to ensure there are no 

cutting, hooking or perforation hazards.  Alternatively, eliminate or protect 

any sharp edges and protruding parts.
No slots or openings should be present on the sliding leaf or the fencing to 

prevent the creation of a shearing hazard.  Alternatively, apply protective 

mesh to any such openings.  The mesh should be sufficiently fine to prevent 

introduction of body parts requiring protection, in relation to the distance 

between the fixed and moving parts.
For the minimum dimensions to prevent crushing/shearing of body parts, 

refer to EN 349.  For the safety distances required to prevent danger zones 

being reached, refer to ISO 13857.
If the area of installation gives rise to the risk of impact by vehicles, provide 

an appropriate protective structure to protect the gearmotor.

 

Содержание 844 ER 3PH

Страница 1: ...844 ER 3PH Translation of the original instructions...

Страница 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2020 Copyright FAAC S p A ab dem 2020 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Страница 3: ...Model 844 ER 3PH The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfilled are as follows 1 1 2 1 1 3 1 1 5 1 1 6 1 2 1...

Страница 4: ...10 4 3 Example system 11 4 4 Installation dimensions 12 5 MECHANICAL INSTALLATION 13 Tools required 13 5 1 Replacing the spring for leaves weighing more than 1000 kg 13 5 2 Installing the foundation...

Страница 5: ...ed standards on the basis of the actual condition of the locations and structures where the product 844 ER 3PH will be installed prior to commissio ning the machine These activities include the analys...

Страница 6: ...in any way Close off the work site even temporarily and prevent access transit EC countries must comply with the legislation that transposes the European Construction Site Directive 92 57 EC The insta...

Страница 7: ...ndwasher 2 Whenever the gearmotor is handled the vent must be closed to prevent oil leaking out 1 Gearmotor 844 ER 3PH 2 Gearmotor bracket guards and Hardware accessories 3 Limit switches 4 Instructio...

Страница 8: ...their safety During manual operation gently guide the leaf the whole way do not push it and let it slide freely 3 3 UNAUTHORISED USE 3 1 INTENDED USE The FAAC model 844 ER 3PH gearmotors have been des...

Страница 9: ...mum force exerted by the gearmotor is adjusted by means of the mechanical twin disk clutch in oil bath Inductivelimitswitches To be fixed to the rack to set the opening and closing stop positions End...

Страница 10: ...glands to install in the board compartment 13 Dowel pin and washer for securing the Z16 and Z20 pinions casing fastening screws with screw caps clutch adjustment spring for leaves weighing more than1...

Страница 11: ...eavethegearmotorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE GEARMOTOR 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Open the release lever...

Страница 12: ...d by the gearmotor and wind action Perform structural calculations where necessary The structure must show no signs of corrosion or cracking The leaf must remain vertical throughout the entire length...

Страница 13: ...YSTEM The example is an illustration only and is just one of the possible ap plications of the 844 ER 3PH 1 Mains power supply 4G 1 5 mm2 2 Circuit breaker 3 Junction box 4 Gearmotor power supply 5 Ge...

Страница 14: ...12 5 28 105 Z12 113 Z16 121 Z20 60 50 50 144 275 275 0 50 0 50 50 60 60 144 90 90 Translation of the original instructions ENGLISH STEEL RACK FOUNDATION PLATE Opening to the left 4 4 INSTALLATION DIM...

Страница 15: ...ew on steel rack Level Angle grinder Wire strippers Electrician s scissors Screw clamp Welder for weld on steel rack 2 5 6 Flat head screwdriver 3 8 PHILLIPS SCREWDRIVERS x x Nm TORQUEWRENCH if necess...

Страница 16: ...litwithconcrete makingsurethat the cable conduits protrude in the correct position with respect tothegearmotor Placetheplateatthecentreofthefoundation leaving its surface uncovered 3 Cleananyconcretef...

Страница 17: ...with the 4 fasteners 15 Pass the electric cables through the hole on the base and as far as the board Be careful not to damage the electrical cable tubes 4 Make sure that the gearmotor is level Posit...

Страница 18: ...cers so that they touch the top of the slots this will allow future adjustments if the guide were to move downwards if an element of the rack needs to be shortened cut it with an angle grinder away fr...

Страница 19: ...nthespacerssothattheytouchthetopoftheslots thiswill allow future adjustments if the guide were to move downwards 4 Drill the hole and make a thread in it 22 5 Fasten using the screw and washer 23 6 Mo...

Страница 20: ...rackandpinioniscorrect with the gearmotor stopped it is possible to rock the leaf manually to the left and right by a few millimetres 3 Make sure that the rack is centred on the pinion 25 B Move the l...

Страница 21: ...KEY 1 Open the release lever using the key Remove the screw and the locking lever then remove the nut and the existing lock 2 Install the new lock and fasten it using the nut Insert the locking lever...

Страница 22: ...to the specific instructions for the electronic board 7 2 EARTHING THE GEARMOTOR F Carry out the work with the power supply disconnected Connect the earth of the system to the free faston connector o...

Страница 23: ...least 2 cm from the mechanical stop 5 Position a plate at the end of the rack and slide it in the opening direction until the FCA LED on the board switches off Slide it along for another 4 cm 6 Faste...

Страница 24: ...sary LIMITING THE STATIC FORCE The static force is limited by adjusting the mechanical clutch F The clutch must be adjusted with the power supply disconnected The844ER3PHissuppliedwiththeclutchadjuste...

Страница 25: ...ASING Thecasingprotectstheelectroniccomponentsandpreventsaccesstomoving parts Neverleavethegearmotorunattendedwithoutthecasingfitteduntil installation has been completed 1 Apply the adhesive sign 1to...

Страница 26: ...etc 12 Check that the gate s CE marking and the DANGER AUTOMATIC MOVEMENT warning sign is present intact and legible 12 9 MAINTENANCE RISKS PERSONAL PROTECTIVE EQUIPMENT 9 1 ROUTINE MAINTENANCE Thetab...

Страница 27: ...or atmospheric agents Donotallowwaterjetsofanytypeorsizetocomeintodirectcontact with the gearmotor Do not expose the automation to flammable gases or fumes Do not perform any work on the components of...

Страница 28: ...it is vertical and remove it 36 2 Close the lock cover 3 Move the leaf manually to make sure that the mechanical system meshes correctly Makesurethatthegateisatitsopeningorclosingendoftravelposition t...

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Страница 32: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 844 ER 3PH 27 532366 Rev A...

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