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Operation 

 

English 

 

 

13 

 

 

RPM selector and Overload protector 

The saw has a two-speed blade RPM speed control 
(FIGURE A / 15). When cutting stainless or acid-
proof steel use the lower RPM setting l. When 
cutting other materials use the faster RPM setting ll. 
The saw also has an overload protector which 
displays electric motor loading with three indicator 
lights (FIGURE A / 5). 

Explanation of indicator lights (FIGURE J) 

GREEN

 

If green light is on, the motor temperature 
and power output are normal. 

 

Continue using the tool.

 

YELLOW

  If yellow light begins to flash, the motor is 

hot and/or overloaded. 

 

Slow down the cutting speed

  

(It is possible, that you are using a worn-
out blade) 

RED

 

If the red light begins to flash, motor 
power is automatically reduced to the 
minimum to protect the motor. Cutting is 
not possible. 

 

Press the motor switch and let it run 
freely (

UNDER NO LOAD)

 until the 

green light is on. 

 
ATTENTION!

    

If the yellow light turns on continuously, it indicates 
that the motor control unit has been damaged. You 
can finish the sawing, but the saw should be taken 
to service. If the motor control unit is not repaired, 
the motor of the saw will get damaged. 

 

FIGURE J 

GO AHEAD  

WARNING  

RUN THE MOTOR UNTIL 
GREEN LIGHT IS ON  

Error code display 

If the electronic control unit senses a problem 
situation, it will give an error code indicating the 
fault. This error code is given by blinking the green 
light. 
Code will consist of blinks followed by a short pause. 
Longer pause is kept between the codes. To be able 
to read the codes, the main switch needs to be kept 
connected. 
List of error codes can be found below. 

 

No. of 

blinks  Error description 

Mains frequency too high 

Mains frequency too low 

Mains voltage malformed 

Mains voltage too high 

Internal reference error 

Current too high or too low during soft-start 

No speed signal during soft-start 

Speed sensor open during soft-start 

Speed sensor signal invalid during soft-start 

10 

Motor overload during operation 

11 

Motor overload during cooling free run 

12 

Motor overload during temperature sensor error 

13 

No speed signal during operation 

14 

Speed sensor open during operation 

15 

Speed sensor signal invalid during operation 

 

Improving possible misalignment of the cut 

 

The cut is affected by many factors, e.g. the size of 
the pipe, the material, the wall thickness, the quality 
of the pipe's surface, the roundness, welded seams, 
blade condition, feed rate, operator's experience. 
For this reason, the saw may move to left or right 
causing unperfect cut (see FIGURE K). 

FIGURE K 

 

Saw has moved from right to left 

 

Saw has moved from left to right 

Normal operation 

 

Normal power output  

Green: ON 

Yellow: OFF 

Red: OFF 

Motor temperature high WARNING 

 

Normal power output 

Green: OFF 

Yellow: Blinking 

Red: OFF 

Motor current high WARNING 

 

Decreasing power output 

Green: OFF 

Yellow: Blinking 

Red: OFF 

Motor temperature protection active 

Power output very low, only 

cooling with free running 

Green: OFF 

Yellow: OFF 

Red: Blinking 

Temperature sensor faulty 

 

Power output low to finish the work 

Green: OFF 

Yellow: ON 

Red: OFF 

End of the cut / laser line

Start of the cut / marking

Start of the cut / marking

End of the cut / laser line

Содержание PipeCut 220 Pro Series

Страница 1: ...are the original instructions All instructions are available on web site exacttools com manuals Patents US 7 257 895 JP 4010941 EP 1301311 FI 108927 KR 10 0634113 EN Operating Instructions PipeCut 22...

Страница 2: ...Intentionally left blank...

Страница 3: ...for cutting Cast or Ductile Iron only Exact DIAMOND X discs cannot be sharpened Declaration of Conformity We declare under our sole responsibility that the pipe cutting machines Exact PipeCut 220 Pro...

Страница 4: ...locking screws 2pcs 8 Cutting depth adjusting wheel 9 Gripper adjusting wheel 10 Handle 11 Blade guard screw 12 Blade lock pin 13 Rating plate 14 Motor unit 15 Blade RPM selector switch 16 Motor unit...

Страница 5: ...Cutting around the pipe 11 Overload protection and RPM adjustment 13 Explanation if indicator lights 13 Improving possible misalignment of the cut 13 Cutting result adjustment on Exact PipeCut 14 220...

Страница 6: ...tion Yes Reduced starting current Yes Vibration Ah 2 5 m s2 Vibration uncertainty K 1 5 m s2 LpA sound pressure 96 dB A KpA sound pressure uncertainty 3 dB A LWA acoustic power 107 dB A KWA acoustic p...

Страница 7: ...are not to be expected for system impedances below 0 36 ohm Noise vibration Information The vibration emission level given in this information sheet has been measured in accordance with a standardize...

Страница 8: ...nintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch...

Страница 9: ...ligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator when the blade is pinched or jammed tightly by the kerf closing down the blade stalls and the motor...

Страница 10: ...e blade is not clamped between the ends of the pipes Support the pipe to cut securely Pipe supports are more reliable for holding the pipe than bare hands Make sure that the pipe to be cut is empty Ta...

Страница 11: ...pipe Check that all support wheels contact the pipe adjust if required e g with pieces of lumber FIGURE B1 When cutting short and light weight pipes place the supports so that the cutting point is ou...

Страница 12: ...ng piercing the pipe must not rotate Look at the UNLOCK SWITCH during the piercing operation The yellow mark on UNLOCK SWITCH disappears FIGURE E 1 2 when the pipe saw is locked in the sawing position...

Страница 13: ...vent correct function of blade cover When the pipe is cut off push the UNLOCK SWITCH forward until the yellow mark is visible and the locking is released FIGURE I1 2 Now raise the motor unit to starti...

Страница 14: ...the codes To be able to read the codes the main switch needs to be kept connected List of error codes can be found below No of blinks Error description 1 Mains frequency too high 2 Mains frequency to...

Страница 15: ...turn the central part of the adjustment wheel so that d is smaller FIGURE M a If the laser line is to the right of the marking FIGURE K b turn the central part of the adjustment wheel so that d is la...

Страница 16: ...t wheel For higher setting smaller cutting depth turn the adjustment wheel counter clockwise FIGURE P 1 For lower setting deeper cutting depth turn the adjustment wheel clockwise FIGURE P 2 After the...

Страница 17: ...pipe saw s electrical components must be carried out by an approved service center or engineer Blade Check the condition of the blade Replace a bent blunt or otherwise damaged blade with a new one Usi...

Страница 18: ...the operating safety and servicing instructions provide in these instructions 5 The Exact PipeCut Saw has been delivered to an Authorized Warranty Repair Center within the warranty period NOTICE The E...

Страница 19: ...ndard vacuum cleaners Recommended to use when cutting plastic or materials that produce dust FIGURE U Blade suitability Exact TCT Suitable for cutting steel and all kinds of plastic pipe material Exac...

Страница 20: ...als which can be cut by Exact 220 Pro Series machine 220 Pro Series Steel pipes Max pipe wall thickness 16 mm 0 6 230V 0 5 12mm 120V Stainless steel pipes Max pipe wall thickness 16 mm 0 6 230V 0 5 12...

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