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24 

CNC CONNECTOR PIN-OUT 

             CNC application appendix 

 

7  8 

10 

11 

12 



10 

X1 

X2 

ARC VOLTAGE DIVIDER JUMPER: 
 SHORTED: (CLOSED) 1/16TH ARC VOLTAGE 
 OPEN: 1/50 TH ARC VOLTAGE 

START/STOP 

100K ) 

100K

 IN- SERIES

100K

 IN- SERIES

OK TO MOVE 

1/16 OR 1/50 DIVIDED ARC VOLTAGE  

(+) 

RAW ARC VOLTAGE 

Pins 1 and 2  activate (turn on) the plasma cutter.  

 

Pins 9 and 10  gives the “OK to Move” signal.  These are Dry “N.O.” style contacts. It is a non electron-
ic switch that 

closes 

when the pilot arc transfers to cutting arc. Sometimes referred to as “Arc OK”. 

 

 

Pins 5 and 7 provide the raw, undivided arc voltage, which is used by some controllers to adjust the 
height of the torch (THC). This is the actual cutting voltage.  It runs  through 2 -100K

 resistors to pre-

vent arcing at the connector plug. Some controllers may use the raw voltage, and is dependent upon 
the impedance of the input. CandCNC* controller and Torchmate * do not use this voltage. 

 

Pins 4 and 6 provide the divided arc voltage.  This is selectable by adding a  jumper on the CNC circuit 
board to create either 1/16 th or 1/50th of the raw arc voltage.  It may be used  by some controllers 
for torch height control (THC).  Usually the 1/16 setting is preferred. 

 

Pin 3 is what some controller manufactures refer to as “Ground” this is connected directly to the 
work piece lead, which is actually a positive polarity.  If the controller has a pin for ground this is likely 
the pin to use. 

 

NOTE: Do not connect anything directly to the output terminals or leads. Do not connect anything 
from the controller to the chassis of the cutter, especially a ground lead. Do not install any kind of 
converter or divider inside the machine.

  

 

*Everlast does not particularly endorse or recommend these brands and is not affiliated with them in anyway.  They are mentioned as a common 
reference only.   For specific recommendations regarding connection, contact the manufacturer of the CNC equipment/controllers. 

CNC control board 

REAR SOCKET 

Pin and board numbers correspond to each 
other.   11 and 12 are not used. 8 is blank. 

Содержание PowerPlasma 60S

Страница 1: ...werPlasma 60S 70S and 80S Safety Setup and General Use Guide CC IGBT 1 PHASE Rev 3 0 00215 13 EVERLAST everlastwelders com 1 877 755 9353 Specifications and Accessories subject to change without notic...

Страница 2: ...e at the time of publication this manu al is intended to be a general guide and not intended to be exhaustive in its content regarding safety welding or the operation maintenance of this unit Everlast...

Страница 3: ...nical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly during off hours or...

Страница 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Страница 5: ...t Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support The...

Страница 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Страница 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...

Страница 9: ...tion 1 12 ft S 75 Trafimet Torch Work Clamp NOTE Accessory and consumable style and quantities are subject to change without notice Regulator Assembly with Bracket PowerPlasma 60S 70S and 80S Consumab...

Страница 10: ...uirement 5 CFM 90 psi 30 60 gallon reserve 6 CFM 90 psi 30 60 gallon reserve 7 CFM 90 psi 30 60 gallon reserve Duty Cycle Over Current Protection Yes Yes Yes Minimum Operating Air Pressure Safety Cut...

Страница 11: ...hich rates it for light contact with dripping water It is a good idea to remove the welder from the vicinity of any water or moisture source to reduce the possibility of electrocution or shock Never o...

Страница 12: ...12 QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUIDE CONNECTIONS WORK TORCH CENTRAL CONNECTOR...

Страница 13: ...TUBING IMPORTANT TO PREVENT AIR LEAKS MAKE SURE TUBING ENDS ARE SQUARELY CUT AND FULLY INSERTED TO RELEASE TUBING PRESS GENTLY ON PLASTIC COLLAR SO THAT IT COMPRESSES INTO HOUSING AND THEN PULL TUBIN...

Страница 14: ...ND COMMONLY AVAILABLE IS THE REPLACEABLE DESSICANT TYPE USED FOR AUTOMOTIVE PAINTING DAMAGE DONE TO THE TORCH AND THE PLASMA CUTTER INCLUDING BUT NOT LIMITED TO SHORTING CORROSION AND DETERIORATION OF...

Страница 15: ...T 4T LOCK 3 AIR PRESSURE GAUGE 2 AIR PRESSURE OK TO CUT 1 AMP DISPLAY QUICK SETUP AND USE GUIDE Section 2 FRONT PANEL FEATURES AND CONTROLS 10 PILOT ARC OPERATION 4 AMP CONTROL 5 CENTRAL CONNECTOR FUS...

Страница 16: ...propriate to cool the torch and the consumables Post flow time will depend upon the amps and length severity of use A post flow time of 3 5 seconds post flow for every 10 amps is suggested 9 2T 4T Tri...

Страница 17: ...S INLET 1 220 V 1 220 VAC 2 2 POLE POWER SWITCH 5 HF GROUND BOLT 4 GAS INLET 3 POWER CABLE 1 220 240V QUICK SETUP AND USE GUIDE Section 2 REAR PANEL FEATURES AND CONTROLS 1 CNC CONNECTION 6 REGULATOR...

Страница 18: ...Always con sult a licensed electrician who is aware of local codes before attempting any wiring of the welder or of the power circuits Everlast is not responsible for any mis wiring or damage caused...

Страница 19: ...AVEL 1 16 EDGE START 40 60 TRAVEL 1 PIERCE START 2 3 Piercing starts often result in rapid consumable wear and excess blow back of molten metal de posited onto torch and consumables This should be don...

Страница 20: ...h cut Lowering the air pressure below 65 psi to try to get the torch to cut will only result in a lazy wandering arc TIP For longer consumable life do not use the pilot arc unnecessarily Select the 3...

Страница 21: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...

Страница 22: ...tion of a cut a lead in cut should be employed A lead in is a cut that is made in the disposable part also known as a drop of the object to lead into the main part of the cut so that the destructive f...

Страница 23: ...75 torch nor is it affiliated with Trafimet other than its role as an OEM supplier of torches on PowerPlasma S Series units Not all items accessories and parts depicted are available directly through...

Страница 24: ...e this voltage Pins 4 and 6 provide the divided arc voltage This is selectable by adding a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by s...

Страница 25: ...e Wrong consum ables Poor quality aftermarket consumables Premature wear on consumables Short consuma ble life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excess...

Страница 26: ...26...

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