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SAFETY PRECAUTIONS 

These safety  precautions are for protection of  safety and health.  Failure to 
follow these  guidelines may result  in serious injury or death.  Be careful to 
read and follow all cautions and warnings. Protect yourself and others.

  

Welding and cutting  processes produce high levels of ultraviolet (UV) radiation that 

can cause severe skin burn and damage. There are other potential hazards involved 
with welding such as severe burns and respiratory related illnesses.  Therefore ob-
serve the following to minimize potential accidents and injury: 

 
Use appropriate safety glasses with wrap around shields while in the work area, even 
under welding helmets to protect your eyes from flying sparks and debris. When chip-
ping slag or grinding, goggles and face shields may be required. 

 

When welding or cutting, always use an approved shielding device, with the correct 
shade of filter installed.  Always use a welding helmet in good condition.  Discard any 
broken or cracked filters or helmets. Using broken or cracked filters or helmets can 

cause severe eye injury and burn. Filter shades of no less than shade 5 for cutting 
and no less than shade 9 for welding are highly recommended.  Shades greater than 9 
may be required for high amperage welds. Keep filter lenses clean and clear for maxi-
mum visibility.  It is also advisable to consult with your eye doctor should you wear 

contacts for corrective vision before you wear them while welding. 
 
Do not allow personnel to watch or observe the welding or cutting operation unless 

fully protected by a filter screen, protective curtains or equivalent protective equip-
ment. If no protection is available, exclude them from the work area.  Even brief expo-
sure to the rays from the welding arc can  damage unprotected eyes. 
 

Always wear hearing protection because welding and cutting can be extremely noisy.  
Ear protection is necessary to prevent hearing loss.  Even prolonged low levels of 
noise has been known to create long term hearing damage.  Hearing protection also 

further protects against hot sparks and debris from entering the ear canal and doing 
harm. 
 
Always wear personal protective clothing.  Flame proof clothing is required at all 

times.  Sparks and hot metal can lodge in pockets, hems and cuffs. Make sure loose 
clothing is tucked in neatly. Leather aprons and jackets are recommended.  Suitable 
welding jackets  and coats may be purchased made from fire proof material from 
welding supply stores. Discard any burned or frayed clothing. Keep clothing away 

from oil, grease and flammable liquids. 
 
Leather boots or steel toed leather boots with rubber bottoms are required for ade-

quate foot protection.  Canvas, polyester and other man made materials often found 
in shoes will either burn or melt.  Rubber or other non conductive soles are necessary 
to help protect from electrical shock. 
 

Flame proof and insulated gauntlet gloves are required whether welding or cutting or 
handling metal.   Simple work gloves for the garden or chore work are not sufficient.  
Gauntlet type welding gloves are available from your local welding supply companies.  

Never attempt to weld with out gloves.  Welding with out gloves can result in serious 
burns and electrical shock.  If your hand  or body parts comes into contact with the 
arc of a plasma cutter or welder, instant and serious burns will occur.  Proper hand 
protection is required at all times when working with welding or cutting machines! 

 
 

Содержание PowerPlasma 60S

Страница 1: ...werPlasma 60S 70S and 80S Safety Setup and General Use Guide CC IGBT 1 PHASE Rev 3 0 00215 13 EVERLAST everlastwelders com 1 877 755 9353 Specifications and Accessories subject to change without notic...

Страница 2: ...e at the time of publication this manu al is intended to be a general guide and not intended to be exhaustive in its content regarding safety welding or the operation maintenance of this unit Everlast...

Страница 3: ...nical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly during off hours or...

Страница 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Страница 5: ...t Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support The...

Страница 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Страница 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...

Страница 9: ...tion 1 12 ft S 75 Trafimet Torch Work Clamp NOTE Accessory and consumable style and quantities are subject to change without notice Regulator Assembly with Bracket PowerPlasma 60S 70S and 80S Consumab...

Страница 10: ...uirement 5 CFM 90 psi 30 60 gallon reserve 6 CFM 90 psi 30 60 gallon reserve 7 CFM 90 psi 30 60 gallon reserve Duty Cycle Over Current Protection Yes Yes Yes Minimum Operating Air Pressure Safety Cut...

Страница 11: ...hich rates it for light contact with dripping water It is a good idea to remove the welder from the vicinity of any water or moisture source to reduce the possibility of electrocution or shock Never o...

Страница 12: ...12 QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUIDE CONNECTIONS WORK TORCH CENTRAL CONNECTOR...

Страница 13: ...TUBING IMPORTANT TO PREVENT AIR LEAKS MAKE SURE TUBING ENDS ARE SQUARELY CUT AND FULLY INSERTED TO RELEASE TUBING PRESS GENTLY ON PLASTIC COLLAR SO THAT IT COMPRESSES INTO HOUSING AND THEN PULL TUBIN...

Страница 14: ...ND COMMONLY AVAILABLE IS THE REPLACEABLE DESSICANT TYPE USED FOR AUTOMOTIVE PAINTING DAMAGE DONE TO THE TORCH AND THE PLASMA CUTTER INCLUDING BUT NOT LIMITED TO SHORTING CORROSION AND DETERIORATION OF...

Страница 15: ...T 4T LOCK 3 AIR PRESSURE GAUGE 2 AIR PRESSURE OK TO CUT 1 AMP DISPLAY QUICK SETUP AND USE GUIDE Section 2 FRONT PANEL FEATURES AND CONTROLS 10 PILOT ARC OPERATION 4 AMP CONTROL 5 CENTRAL CONNECTOR FUS...

Страница 16: ...propriate to cool the torch and the consumables Post flow time will depend upon the amps and length severity of use A post flow time of 3 5 seconds post flow for every 10 amps is suggested 9 2T 4T Tri...

Страница 17: ...S INLET 1 220 V 1 220 VAC 2 2 POLE POWER SWITCH 5 HF GROUND BOLT 4 GAS INLET 3 POWER CABLE 1 220 240V QUICK SETUP AND USE GUIDE Section 2 REAR PANEL FEATURES AND CONTROLS 1 CNC CONNECTION 6 REGULATOR...

Страница 18: ...Always con sult a licensed electrician who is aware of local codes before attempting any wiring of the welder or of the power circuits Everlast is not responsible for any mis wiring or damage caused...

Страница 19: ...AVEL 1 16 EDGE START 40 60 TRAVEL 1 PIERCE START 2 3 Piercing starts often result in rapid consumable wear and excess blow back of molten metal de posited onto torch and consumables This should be don...

Страница 20: ...h cut Lowering the air pressure below 65 psi to try to get the torch to cut will only result in a lazy wandering arc TIP For longer consumable life do not use the pilot arc unnecessarily Select the 3...

Страница 21: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...

Страница 22: ...tion of a cut a lead in cut should be employed A lead in is a cut that is made in the disposable part also known as a drop of the object to lead into the main part of the cut so that the destructive f...

Страница 23: ...75 torch nor is it affiliated with Trafimet other than its role as an OEM supplier of torches on PowerPlasma S Series units Not all items accessories and parts depicted are available directly through...

Страница 24: ...e this voltage Pins 4 and 6 provide the divided arc voltage This is selectable by adding a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by s...

Страница 25: ...e Wrong consum ables Poor quality aftermarket consumables Premature wear on consumables Short consuma ble life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excess...

Страница 26: ...26...

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