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SAFETY PRECAUTIONS 

WARNING

!   

 

Persons with pacemakers should not weld, cut or be in the welding area 

until they consult with their physician.  Some pacemakers are sensitive to EMF radiation 
and could severely malfunction while welding or while being in the vicinity of someone 
welding

Serious injury or death may occur!

 

 

Welding and plasma cutting processes generate electro-magnetic fields and radiation.  
While the effects of EMF radiation are not known, it is suspected that there may be 
some harm from long term exposure to electromagnetic fields.  Therefore, certain pre-
cautions should be taken to minimize exposure: 

 

 Lay welding leads and lines neatly away from the body.  

 

 Never coil cables around the body.   

 

 Secure cables with tape if necessary to keep from the body. 

 

 Keep all cables and leads on the same side the body.  

 

 Never stand between  cables or leads.   

 

 Keep as far away from the power source (welder) as possible while welding.  

 

 Never stand between the ground clamp and the torch.   

 

 Keep the ground clamp grounded as close to the weld or cut as possible.   

 
Welding and cutting processes pose certain inhalation risks.  Be sure to follow any 
guidelines from your chosen consumable and electrode suppliers regarding possible 
need for respiratory equipment while welding or cutting.  Always weld with adequate 

ventilation.  Never weld in closed rooms or confined spaces.  Fumes and gases re-
leased while welding or cutting may be poisonous.  Take precautions at all times.  
Any burning of the eyes, nose or throat are signs that you need to increase ventilation. 

 

Stop immediately and relocate work if necessary until adequate ventilation is ob-
tained.   

 

Stop work completely and seek medical help if irritation and discomfort persists. 

 

WARNING!  

Do not weld on galvanized steel, stainless steel, beryllium, titanium, cop-

per, cadmium, lead  or zinc without proper respiratory equipment and or ventilation. 
 

WARNING!  

This product when used for welding or cutting  produces fumes and gas-

es which contains chemicals known to the State of California to  cause birth defects 
and in some cases cancer.  (California Safety and Health Code 

§

25249.5  

et seq.) 

 

WARNING!

  Do not weld or cut around Chlorinated solvents or degreasing areas.  

Release of Phosgene gas can be deadly.  Consider all chemicals to have potential 
deadly results if welded on or near metal containing residual amounts of chemicals. 

 
Keep all cylinders upright and chained to a wall or appropriate holding pen.  Certain 
regulations regarding high pressure cylinders can be obtained from OSHA or local 
regulatory agency.  Consult also with your welding supply company in your area for 

further recommendations. The regulatory changes are frequent so keep informed. 
 
All cylinders have a potential explosion hazard.  When not in use, keep capped and 

closed. Store chained so that overturn is not likely.  Transporting cylinders incorrectly 
can lead to an explosion.  Do not attempt to adapt regulators to fit cylinders.  Do not 
use faulty regulators.  Do not allow cylinders to come into contact with work piece or 
work.  Do not weld or strike arcs on cylinders. Keep cylinders away from direct heat, 

flame and sparks. 

 

Содержание PowerPlasma 60S

Страница 1: ...werPlasma 60S 70S and 80S Safety Setup and General Use Guide CC IGBT 1 PHASE Rev 3 0 00215 13 EVERLAST everlastwelders com 1 877 755 9353 Specifications and Accessories subject to change without notic...

Страница 2: ...e at the time of publication this manu al is intended to be a general guide and not intended to be exhaustive in its content regarding safety welding or the operation maintenance of this unit Everlast...

Страница 3: ...nical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly during off hours or...

Страница 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Страница 5: ...t Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support The...

Страница 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Страница 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...

Страница 9: ...tion 1 12 ft S 75 Trafimet Torch Work Clamp NOTE Accessory and consumable style and quantities are subject to change without notice Regulator Assembly with Bracket PowerPlasma 60S 70S and 80S Consumab...

Страница 10: ...uirement 5 CFM 90 psi 30 60 gallon reserve 6 CFM 90 psi 30 60 gallon reserve 7 CFM 90 psi 30 60 gallon reserve Duty Cycle Over Current Protection Yes Yes Yes Minimum Operating Air Pressure Safety Cut...

Страница 11: ...hich rates it for light contact with dripping water It is a good idea to remove the welder from the vicinity of any water or moisture source to reduce the possibility of electrocution or shock Never o...

Страница 12: ...12 QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUIDE CONNECTIONS WORK TORCH CENTRAL CONNECTOR...

Страница 13: ...TUBING IMPORTANT TO PREVENT AIR LEAKS MAKE SURE TUBING ENDS ARE SQUARELY CUT AND FULLY INSERTED TO RELEASE TUBING PRESS GENTLY ON PLASTIC COLLAR SO THAT IT COMPRESSES INTO HOUSING AND THEN PULL TUBIN...

Страница 14: ...ND COMMONLY AVAILABLE IS THE REPLACEABLE DESSICANT TYPE USED FOR AUTOMOTIVE PAINTING DAMAGE DONE TO THE TORCH AND THE PLASMA CUTTER INCLUDING BUT NOT LIMITED TO SHORTING CORROSION AND DETERIORATION OF...

Страница 15: ...T 4T LOCK 3 AIR PRESSURE GAUGE 2 AIR PRESSURE OK TO CUT 1 AMP DISPLAY QUICK SETUP AND USE GUIDE Section 2 FRONT PANEL FEATURES AND CONTROLS 10 PILOT ARC OPERATION 4 AMP CONTROL 5 CENTRAL CONNECTOR FUS...

Страница 16: ...propriate to cool the torch and the consumables Post flow time will depend upon the amps and length severity of use A post flow time of 3 5 seconds post flow for every 10 amps is suggested 9 2T 4T Tri...

Страница 17: ...S INLET 1 220 V 1 220 VAC 2 2 POLE POWER SWITCH 5 HF GROUND BOLT 4 GAS INLET 3 POWER CABLE 1 220 240V QUICK SETUP AND USE GUIDE Section 2 REAR PANEL FEATURES AND CONTROLS 1 CNC CONNECTION 6 REGULATOR...

Страница 18: ...Always con sult a licensed electrician who is aware of local codes before attempting any wiring of the welder or of the power circuits Everlast is not responsible for any mis wiring or damage caused...

Страница 19: ...AVEL 1 16 EDGE START 40 60 TRAVEL 1 PIERCE START 2 3 Piercing starts often result in rapid consumable wear and excess blow back of molten metal de posited onto torch and consumables This should be don...

Страница 20: ...h cut Lowering the air pressure below 65 psi to try to get the torch to cut will only result in a lazy wandering arc TIP For longer consumable life do not use the pilot arc unnecessarily Select the 3...

Страница 21: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...

Страница 22: ...tion of a cut a lead in cut should be employed A lead in is a cut that is made in the disposable part also known as a drop of the object to lead into the main part of the cut so that the destructive f...

Страница 23: ...75 torch nor is it affiliated with Trafimet other than its role as an OEM supplier of torches on PowerPlasma S Series units Not all items accessories and parts depicted are available directly through...

Страница 24: ...e this voltage Pins 4 and 6 provide the divided arc voltage This is selectable by adding a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by s...

Страница 25: ...e Wrong consum ables Poor quality aftermarket consumables Premature wear on consumables Short consuma ble life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excess...

Страница 26: ...26...

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