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Operating Instructions

Non-Contact Safety Switch CES-I-AR-.-C04-…

2

(translation of the original operating instructions) 2119563-08-07/17

Contents

1. 

About this document ............................................................................................. 4

1.1. Scope ............................................................................................................................................4
1.2. 

Target group ..................................................................................................................................4

1.3. 

Key to symbols ...............................................................................................................................4

1.4. 

Supplementary documents ..............................................................................................................4

2. 

Correct use .......................................................................................................... 5

3. 

Description of the safety function .......................................................................... 6

4. 

Exclusion of liability and warranty ......................................................................... 6

5. 

General safety instructions.................................................................................... 6

6. Function ............................................................................................................... 7

6.1. 

Door monitoring output ...................................................................................................................7

6.2. 

Diagnostics output ..........................................................................................................................7

6.3. 

Limit-range monitoring ....................................................................................................................7

6.4. 

Switching states .............................................................................................................................7

7. ATEX .................................................................................................................... 8

7.1. 

Technical data of housing guard AM-C-C04-EX-137528 ......................................................................9
7.1.1.  Dimension drawing of housing guard AM-C-C04-EX-137528 ...................................................9

7.2. Mounting ........................................................................................................................................9

8. Mounting ............................................................................................................ 10

9. 

Electrical connection .......................................................................................... 11

9.1. 

Notes about 

 .........................................................................................................................12

9.2. 

Safety in case of faults ..................................................................................................................12

9.3. 

Fuse protection for power supply ...................................................................................................12

9.4. 

Requirements for connection cables ...............................................................................................13

9.5. 

Maximum cable lengths .................................................................................................................13
9.5.1.  Determining cable lengths using the example table .............................................................14

9.6. 

Connector assignment of safety switch CES-I-AR .............................................................................15

9.7. 

Connector assignment of Y-distributor ............................................................................................16

9.8. 

Connection of a single AR device ...................................................................................................17

9.9. 

Connection of several devices in a switch chain ..............................................................................18

9.10.  Information on operation on an AR evaluation unit ............................................................................20
9.11.  Notes on operation with safe control systems .................................................................................20

Содержание CES-AR-C.2- Series

Страница 1: ...EN Operating Instructions Non Contact Safety Switch CES I AR C04 Unicode Multicode ...

Страница 2: ...8 7 1 Technical data of housing guard AM C C04 EX 137528 9 7 1 1 Dimension drawing of housing guard AM C C04 EX 137528 9 7 2 Mounting 9 8 Mounting 10 9 Electrical connection 11 9 1 Notes about 12 9 2 Safety in case of faults 12 9 3 Fuse protection for power supply 12 9 4 Requirements for connection cables 13 9 5 Maximum cable lengths 13 9 5 1 Determining cable lengths using the example table 14 9 ...

Страница 3: ...rical function test 23 11 System status table CES I AR 24 12 Technical data 25 12 1 Technical data of safety switch CES I AR C04 25 12 1 1 Typical system times 26 12 1 2 Dimension drawing of safety switch CES I AR C04 27 12 2 Technical data of actuator CES A BBN C04 CES A BBN C04 EX 137527 28 12 2 1 Dimension drawing 28 12 2 2 Switching distances 28 12 2 3 Typical operating distance in approach di...

Страница 4: ...r download at www euchner com Document on CD DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution Slight injuries possible NOTICE Important Notice about possible device damage Important information Tip Useful information 1 4 Supplementary documents The overall documentation for this device consists of the following documents Document ...

Страница 5: ...d electrical electronic and programmable electronic control systems Correct use includes observing the relevant requirements for installation and operation particularly based on the following standards Ì Ì EN ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design Ì Ì EN ISO 14119 supersedes EN 1088 Safety of machinery Interlocking devices assoc...

Страница 6: ...be checked at suitable intervals as part of the maintenance schedule WARNING Danger to life due to improper installation or due to bypassing tampering Safety components fulfill a personal protection function Ì Ì Safety components must not be bypassed turned away removed or otherwise rendered ineffec tive On this topic pay attention in particular to the measures for reducing the possibility of bypa...

Страница 7: ...When the switch on distance is reached power is supplied to the actuator by the switch and data is transferred If a permissible code is detected the safety outputs are switched on The safety outputs are switched off when the safety guard is opened In the event of a fault in the safety switch the safety outputs are switched off and the DIA LED illuminates red The occurrence of faults is detected at...

Страница 8: ...stated all the conditions in the operating instructions must be met HIGH RISK product Devices with ATEX rating may be operated only with actuators that also have an ATEX rating for the same zone ATEX rating Housing guard AM C C04 EX 137528 in combination with safety switch CES I AR C04 II3G Ex nA IIB T6 Gc X II3D Ex tc IIIC T80 C Dc X Actuator CES A BBN C04 EX 137527 II3G Ex ic IIC T6 Gc II3D Ex i...

Страница 9: ...r connect or disconnect connector when live 7 1 Technical data of housing guard AM C C04 EX 137528 Parameter Value Unit min typ max Housing material PBT PC plastic Dimensions 75 x 30 x 20 mm Weight 0 02 kg Ambient temperature 25 65 C Tightening torque of fixing screw in combination with CES I AR C04 60 Ncm 7 1 1 Dimension drawing of housing guard AM C C04 EX 137528 F F 2 8 7 2 5 20 75 30 32 F F 7 ...

Страница 10: ...serve direction of arrow on the device see figure below Permissible approach directions A B C D Note the following points Ì Ì Actuator and safety switch must be easily accessible for inspection and replacement Ì Ì Actuator and safety switch must be fitted so that the front faces are at the minimum switch on distance 0 8 x Sao or closer when the safety guard is closed see chapter 12 Technical data ...

Страница 11: ...es Ì Ì The inputs on an evaluation unit connected must be positive switching as the two outputs on the safety switch deliver a level of 24 V in the switched on state Ì Ì All the electrical connections must either be isolated from the mains supply by a safety transformer according to IEC 61558 2 6 with limited output voltage in the event of a fault or by other equivalent isolation measures PELV Ì Ì...

Страница 12: ...UL approval the devices have been tested as per the requirements of UL508 and CSA C22 2 no 14 protection against electric shock and fire Only for applications as per NFPA 79 Industrial Machinery 9 2 Safety in case of faults Ì Ì The operating voltage UB is reverse polarity protected Ì Ì The safety outputs are short circuit proof Ì Ì A short circuit between the safety outputs is detected by the swit...

Страница 13: ...alue Unit Conductor cross section min 0 14 0 34 mm R max 150 W km C max 120 nF km L max 0 65 mH km Recommended cable type LIYY 8 x 0 34 mm 9 5 Maximum cable lengths Switch chains are permitted up to a maximum overall cable length of 200 m taking into account the voltage drop as a result of the cable resistance see table below with example data and case example SPS PLC l1 l2 lmax 200 m ln umin 24 V...

Страница 14: ...y is connected downstream which consumes 75 mA at each of the two safety inputs This operates over the whole temperature range with a voltage of 19 2 V corresponds to 24 V 20 All the relevant values can now be determined using the example table 1 Select the corresponding section in the column n max number of switches Here six switches 2 In column IOD possible output current per channel FO1A FO1B f...

Страница 15: ...UB 0V FI1A FI1B FO1A FO1B OD RST View of connection side on the safety switch Figure 2 Connector assignment of safety switch CES I AR Pin Designation Description Wire color 1 FI1B Enable input for channel 2 white 2 UB Power supply DC 24 V brown 3 FO1A Safety output channel 1 green 4 FO1B Safety output channel 2 yellow 5 OD Monitoring output gray 6 FI1A Enable input for channel 1 pink 7 0V Ground D...

Страница 16: ... UB X3 2 FI1A X3 3 0 V X3 4 FI1B X3 5 RST 12 12 097627 45 15 1 4 8 5 6 3 1 2 7 35 1 20 5 1 2 4 5 3 3 4 2 1 5 M x1 Ø 14 6 M x1 Y distributor 097627 Socket Connector assignment of safety switch CES I AR 8 pin plug and Y distributor 8 pin socket Pin Function X1 1 FI1B X1 2 UB X1 3 FO1A X1 4 FO1B X1 5 OD X1 6 FI1A X1 7 0 V X1 8 RST Plug Socket M12x1 44 45 41 15 M12x1 15 15 M12x1 33 A B 4 8 5 6 3 1 2 7...

Страница 17: ...rough incorrect connection Ì Ì To ensure safety both safety outputs FO1A and FO1B must always be evaluated Important The example shows only an excerpt that is relevant for connection of the CES system The example illustrated here does not show complete system planning The user is responsible for safe integration in the overall system Detailed application examples can be found at www euchner com Si...

Страница 18: ...ever detect which safety guard is open or on which switch a fault has occurred with this connection technology A special AR eval uation unit is required for this purpose see chapter 9 10 Information on operation on an AR evaluation unit on page 20 The series connection can also be realized via additional terminals in a control cabinet The safety outputs are permanently assigned to the respective s...

Страница 19: ... RST 2 4 1 UB FI1A FI1B Safety Outputs Read Head Read Head Safety Outputs Safety Inputs Safety Inputs Y distributor Y distributor Y distributor Terminating plug Eval Unit Read Head Safety Outputs Safety Inputs 5 OUT 4 FO1B 2 UB 8 RST 6 FI1A 1 FI1B 7 0V 5 OUT 3 FO1A 4 FO1B 2 UB 8 RST 6 FI1A 1 FI1B 7 0V 0V 3 FO1A 4 FO1B S1 12 11 14 2 UB 8 RST 6 FI1A 1 FI1B 7 0V 5 OUT 3 FO1A 24V CES CES CES Figure 4 ...

Страница 20: ...fficient electrical current Ì Ì Always connect inputs FI1A and FI1B directly to a power supply unit or to outputs FO1A and FO1B of another EUCHNER AR device series connection Pulsed signals must not be present at inputs FI1A and FI1B Ì Ì The safety outputs FO1A and FO1B can be connected to the safe inputs of a control system Prerequisite The input must be suitable for pulsed safety signals OSSD si...

Страница 21: ...tributor Y distributor Y distributor Terminating plug ET200 4 8 F DI 4 F DO X1 X1 Digital Output PWR Supply of the control DI4 DI0 DO M DO P DO 2 DC24V 3 M 2 UB 8 RST 6 FI1A 1 FI1B X2 3 LED1 X2 4 UCM X2 5 J 7 0V 5 OUT 3 FO1A 4 FO1B X2 1 0V UCM 2 UB 8 RST 6 FI1A 1 FI1B 7 0V 5 OUT 3 FO1A 4 FO1B 2 UB 8 RST 6 FI1A 1 FI1B 7 0V 5 OUT 3 FO1A 4 FO1B 24V 0V CES CET CES Figure 5 Connection example for mixed...

Страница 22: ...d code is released again in the safety switch only after a third code has been taught Ì Ì The safety switch can be operated only with the last actuator taught Ì Ì The number of teach in operations is unlimited Ì Ì If the switch detects the actuator that was most recently taught when in teach in standby state this state is ended immediately and the switch changes to normal state Ì Ì If the actuator...

Страница 23: ...n operation and teaching in actuator on page 22 3 Close all safety guards in the chain 4 Actuate the reset for at least 3 s 24 V on RST On the safety switch that is positioned at a new actuator the green LED flashes at approx 1 Hz and the actuator is taught in This takes approx 1 min Do not switch off during this time and do not actuate reset The teach in operation has ended when all LEDs on the d...

Страница 24: ...ce is ready for teach in for another actuator only short time after power up closed off off 1 Hz Teach in operation X off off Positive acknowledgment after completion of teach in operation Fault display X off off 2 x Input fault e g missing test pulses illogical switch state from previous switch in the switch chain closed off off 3 x Defective actuator e g fault in code or code not readable X off ...

Страница 25: ...use operating voltage 0 25 8 A Safety outputs FO1A FO1B Semiconductor outputs p switching short circuit proof Output voltage U FO1A U FO1B 1 HIGH U FO1A UB 1 5 UB V DC HIGH U FO1B LOW U FO1A U FO1B 0 1 Switching current per safety output 1 200 mA Utilization category according to EN IEC 60947 5 2 DC 13 24 V 200 mA Caution outputs must be protected with a free wheeling diode in case of inductive lo...

Страница 26: ...afety outputs FO1A and FO1B are switched off after the risk time at the latest If several devices are operated in a series connection the risk time of the overall device chain will increase with each device added Use the following calculation formula tr tr e n x tl tr Total risk time tr e Risk time single device see technical data tl Risk time delay per device n Number of additional devices total ...

Страница 27: ...Switch CES I AR C04 EN 12 1 2 Dimension drawing of safety switch CES I AR C04 10 6 M12x1 42 4 1 29 2 25 8 32 10 6 4 1 12 9 15 5 14 5 4 8 18 Active face LEDs Active face LEDs With M8 plug connector Connection cable with flying lead Connection cable with M12 plug connector Rubber support included With rubber support ...

Страница 28: ...ce 4 5 32 14 25 42 6 14 5 18 15 5 With rubber support Rubber support NOTICE Ì Ì Two safety screws M4x20 included Ì Ì Rubber support included 12 2 2 Switching distances Operating distance for center offset m 0 Approach direction Parameter Value Unit A B min typ max Switch on distance 15 mm Assured switch on distance sao 1 10 Switching hysteresis 1 1 2 Assured switch off distance sar in x z directio...

Страница 29: ...rection A only in combination with actuator CES A BBN C04 25 30 X 1 0 5 1 5 2 0 20 25 30 40 35 15 10 5 1 0 20 25 30 15 10 40 35 5 Y 5 1 5 2 0 Z 10 15 20 25 5 30 For a side approach direction y direction for the actuator and safety switch a minimum distance of s 6 mm must be maintained so that the operating distance of the side lobes is not entered Figure 6 Typical operating distance ...

Страница 30: ...0 1 6 Metal free zone Operating distance C A Approach direction CAUTION Ì Ì Do not mount at temperatures below 0 C Ì Ì The actuator can be damaged during mounting 12 3 2 Switching distances Operating distance for center offset m 0 Approach direction Parameter Value Unit A min typ max Switch on distance 19 mm Assured switch on distance sao 1 14 Switching hysteresis 1 2 Assured switch off distance s...

Страница 31: ...es or spare parts that can be ordered from EUCHNER may be replaced Regular inspection of the following is necessary to ensure trouble free long term operation Ì Ì Check the switching function see chapter 10 3 Functional check on page 23 Ì Ì Check the secure fastening of the devices and the connections Ì Ì Check for soiling No servicing is required repairs to the device are only allowed to be made ...

Страница 32: ...Operating Instructions Non Contact Safety Switch CES I AR C04 32 translation of the original operating instructions 2119563 08 07 17 16 Declaration of conformity ...

Страница 33: ...33 2119563 08 07 17 translation of the original operating instructions Operating Instructions Non Contact Safety Switch CES I AR C04 EN ...

Страница 34: ...Operating Instructions Non Contact Safety Switch CES I AR C04 34 translation of the original operating instructions 2119563 08 07 17 ...

Страница 35: ...35 2119563 08 07 17 translation of the original operating instructions Operating Instructions Non Contact Safety Switch CES I AR C04 EN ...

Страница 36: ...chner com Edition 2119563 08 07 17 Title Operating Instructions Non Contact Safety Switch CES I AR C04 translation of the original operating instructions Copyright EUCHNER GmbH Co KG 07 2017 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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