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9.0 - TROUBLE-SHOOTING COMMON TO DLX - DLXB MF SERIES

9.1 - MECHANICAL FAULTS
As the system is quite robust there are no apparent mechanical problems. Occasionally there might be a loss of
liquid from the nipple because the tube nut has loosened, or more simply the discharge tubing-has broken.
Very rarely there may be losses caused by the breakage of the membrane, or by the membrane seals in which
case they have to be replaced by disassembling the four screws of the pump head fig. 11), when re-mounting
the pump head ensure that the screws are replaced properly, along with “O” ring.
After repair, the metering pump will need to be cleaned of additive residues which can damage the pump cas-
ing.

- THE METERING PUMP GIVES PULSES BUT THE ADDITIVE IS NOT INJECTED

a.

Dismount the suction and discharge valves, clean them and replace, see position (fig. 11). Should the valves
be swollen, check valves material against our chemical resistance compatibility chart and fit correct valves.
Standard valves are Viton. Upon request Silicon, EPDM (Dutral), Nitryl and valves, ball check valve, K valve
can be supplied.

b. Check clogging of the filter.

ATTENTION: When removing the metering pump from the plant, be careful as there might be some residual
additive in the discharge hose.

9.2 - ELECTRICAL FAULTS

DISPLAY OFF, NO LED LIGHT ON

a.

Check power supply line (AC plug, power cord, fuse and connections). If not working please contact the near-
est distributor

DISPLAY ON, RED LED (POWER/STAND BY) ON, PUMP NOT OPERATIONAL

a.

Check whole programming data previously inserted or push the Start/Stop button.

PUMP PULSES ARE NOT CONSTANT

a.

Check that supply voltage is /- 10% of rated voltage

PUMP MEMORY NOT WORKING

a.

Power up the pump for 4 to 5 hours to allow the internal battery to charge up (this is especially important
during first start-up). If problem persist contact the nearest distributor.

FLOATING SWITCH (TANK LEVEL SENSOR) NOT WORKING

a.

Check that the connection between level probe and pump is securely fastened.

b. If problem persists make a short connection between pin #3 and pin #4 on the second connector at the pump

body. In case the pump turns on the alarm, replace level probe. If problem persists, contact distributor.

PUMP NOT WORKING WHEN WATER METER MODES 1XN, 1XN(M) AND 1/N ARE SELECTED

a.  Check that the connection between the water meter cable and pump is securely fastened.
b.  This function can be tested by selecting the 1 x N mode (choose a value of N), removing the water meter

cable, then short-circuiting pins #3 and #4 on the pump connector for one second. If the pump pulses N times
it is necessary to check the water meter. If problem persists, contact distributor. 

PUMP ALARM NOT WORKING WHEN CONNECTED WITH FLOW-SENSING DEVICE

a.

Check that the connection between the flow-sending device and pump is securely fastened.

b. Ensure the pump is primed - the pump head should be filled with liquid.
c.

Start the pump again. If the alarm persist use a spring loaded on/off switch (the one with normally open con-
tact) connect to #2 pump connector (pin #1 and #2) than follow instruction in section d.

d. Select the manual mode on the menu screen. Set 30 pulses/minute; subsequently in the alarm menu set 4

reference pulses of and 1 the max difference therefore press start/stop: the pump will start working in man-
ual way (turned on green led and flashing red led of the pulses). For every pump pulses press the on/off
switch button to simulate the flow sensor: if the pump doesn't put itself in alarm, replace the flow sensor. In
the case in which the pump goes in alarm simulating the flow sensor with the button to turn please contact
distributor.

Содержание DLX-MF/M

Страница 1: ...NO ENGLISH POMPE DOSATRICI SERIE DLX MF M E DLXB MF M NORME DI INSTALLAZIONE USO E MANUTENZIONE DLX MF M AND DLXB MF M SERIES METERING PUMPS OPERATING INSTRUCTIONS AND MAINTENANCE UNI EN ISO 9001 9190...

Страница 2: ...33 3 1 INJECTION VALVE INSTALLATION DIAGRAM 34 4 0 MAINTENANCE 35 5 0 HOW TO OPERATE WHEN DOSING SULPHURIC ACID 35 6 0 MULTIFUNCTIONS DOSING PUMP DLX MF M DLXB MF M SERIES 36 6 1 PUMP CONTROLS 36 6 2...

Страница 3: ...se The manufactures cannot be held responsible for damage deriving from improper erroneous or unreasonable use of the pump 1 4 RISKS After unpacking the pump make sure it is completely sound In case o...

Страница 4: ...te overview of all the pump components These drawings are in any case quite indispensable whenever defective parts have to be re ordered For the same purpose the appendix also contains other drawings...

Страница 5: ...on IP 65 protection Antiacid plastic casing Control panel protection assured by an adhesive polyester film weatherproof and resisting UV ray Standard power supply 230 V a c 50 Hz single phase Optional...

Страница 6: ...lure of up to 24 hours Prior to initial use pump should be powered for 4 5 Hrs to precharge internal battery REMOTE CONTROL Ability to control the pump START STOP from normal or reversed polarity remo...

Страница 7: ...e technical characteristics of our equipment at maximum ratings can vary with a tolerance of 5 which must be taken into account when choosing the type of pump i v p bar 20 10 15 5 0 0 5 10 15 20 l h 0...

Страница 8: ...t exceed 2 meters When the process plant in which the pump is installed is operating at atmospheric pressure no back pressure and the chemical tank is situated above the plant Fig 6 the condition of t...

Страница 9: ...ief valve B up to all the air in the pump head will be out f Try to keep both the suction and discharge hose as straight as possible avoiding all unnecessary bends g Select the most appropriate inject...

Страница 10: ...olar switch with 3 mm minimum distance between the contact b disconnect discharge hose from pipework c remove the suction hose with filter from the tank and dip it into clean water d switch on the met...

Страница 11: ...flashing 6 green red LED pump fed stand by 7 LCD display 8 Previous program button 9 Activation Deactivation metering button 6 2 TYPICAL INSTALLATION Fig 12 A Injection valve B Power supply C Filter D...

Страница 12: ...ation Pin 1 mA signal 2 mA signal 3 Water meter signal wire 4 Water meter signal wire RS 232 Reset connection Configuration Pin 1 tx transmit 2 rx receive 3 gnd ground 4 Reset The external connector p...

Страница 13: ...two data and the pump supplies 115 injections 23 x 5 On completion of the 115 injections the pump waits for the next external pulse to restart the dispensing cycle 1 N In this mode N number of water...

Страница 14: ...s not correspond liquid injection from the pump Example a Reference value set by user 100 pulses b Maximum allowed variance 12 pulses c Actual pulses detected by the pump X pulses If 100 X or 12 then...

Страница 15: ...to 5 hours to allow the internal battery to charge up this is especially important during first start up If problem persist contact the nearest distributor FLOATING SWITCH TANK LEVEL SENSOR NOT WORKI...

Страница 16: ...vel switch connection short circuit poles connector Section 3 2 pos 2 in case the alarm is on repla ce the switch if the alarm is off contact manufacturer customer service dealer or distributor 8 3 RE...

Страница 17: ...42 MAIN MEN...

Страница 18: ...43 ENGLISH MANUAL MENU...

Страница 19: ...44 1xN MEN 1xN M MEN...

Страница 20: ...45 ENGLISH 1 N MEN...

Страница 21: ...46 mA MEN...

Страница 22: ...47 ENGLISH P P M MEN...

Страница 23: ...48 ALARM MEN REMOTE CONROL MEN...

Страница 24: ...49 ENGLISH BUZZER MEN...

Страница 25: ...50 CLOCK MEN...

Страница 26: ...suring NEXT button user can set the parameters of the last function which the access has happened At the first switching on after having entered in TIMER sub menu with the pressure of the NEXT button...

Страница 27: ...52 LANGUAGE MEN...

Страница 28: ...UTA CORPO POMPA PUMP HEAD O RING 9 DIAFRAMMA IN PTFE PTFE DIAPHRAGM 10 FLANGIA FLANGE 11 CONNETTORE SERVIZI FEMMINA OUTPUT CONNECTOR FEMALE 12 CONNETTORE SERVIZI MASCHIO OUTPUT CONNECTOR MALE 13 FISSA...

Страница 29: ...NUTA CORPO POMPA PUMP HEAD O RING 9 DIAFRAMMA IN PTFE PTFE DIAPHRAGM 10 FLANGIA FLANGE 11 CONNETTORE SERVIZI FEMMINA OUTPUT CONNECTOR FEMALE 12 CONNETTORE SERVIZI MASCHIO OUTPUT CONNECTOR MALE 13 FISS...

Страница 30: ...ete di raccordo Complete injection valves A 11 VALVOLA A LABBRO 20 l h 20 l h LIP VALVE 1202 1303 2812 A 12 VALVOLA A LABBRO 30 l h 50 l h 30 l h 50 l h LIP VALVE Valvole a labbro Lip valves Valvole s...

Страница 31: ...on spurgo manuale Manual air bleed pump head 1201 1202 1302 Axx 8301 2501 2813 2818 3900 3907 Axx 8301 1302 1201 1202 2810 2812 1903 1703 2810 2812 Bxx 6401 6101 6501 6301 2401 1901 1801 Exx Elettroma...

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