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12

SECTION 2

INSTALLATION

D. Check all connections for proper tightness. En-

sure all connections are correct and well insu-
lated.

E. Figure 2-2 illustrates the input voltage terminal

board and the input voltage link connections.
The particular voltages from which this power
source may be operated are stated on the rating
plate. The voltage links were factory set for
highest voltage stated on the rating plate. If the
power source is to be operated on another
stated input voltage, the links must be reset for
that particular input voltage. Always verify the
input voltage and check the link arrangement
regardless of factory setting. The voltage links
are set up by re-configuring the copper link bars
to the silk screened voltage designations for the
desired voltage.

2.4 OUTPUT  WELDING CONNECTIONS

(SECONDARY)

Before making any connections to the power source
output terminals, make sure that all primary input
power to the machine is off.

The output terminals are located on the front panel
(Figure 2.3). Two output terminals are provided. One
NEGATIVE (-) terminal is located at the bottom right
hand corner and the POSITIVE (+) terminal is located
at the bottom left corner. The output cable connections
will depend on the materials and welding process
desired. Table 2-2 provides the recommended cable
output sizes.

Table 2-2. Output Cable Sizes (Secondary)

2.5 CONTROL CONNECTIONS

Refer to Figure 2-3.

2.5.1 Remote Control (Optional)

This function is provided by an optional 14-pin recep-
tacle (J2) located on the front panel directly below
connector J1. It mates with a plug from any optional
remote control device (see 1.4.2). This receptacle is
operative only if the panel remote switches on the
power source front panel are in the "Remote" position.

2.5.2 Auxiliary 115 V AC Receptacle (Option)

A 115 Vac receptacle is provided to supply power to
accessories such as a water cooler, heated C02 regu-
lator, or small hand tools. The receptacle is rated 115
Vac / 10 amps.

2.5.3 - 42V Circuit Breaker (CB1)

The 42V resettable circuit breaker (CB1) protects the
42 volt control circuitry against over current. (Table 52
provides troubleshooting information).

2.5.4 - 115V Circuit Breaker (CB2)

The 115V resettable circuit breaker (CB2) protects the
115 volt auxiliary receptacle and control circuitry against
over current. (Table 5-2 provides troubleshooting infor-
mation).

Welding

Current

50

100

150

200

250

100

6

4

3

2

1/0

150

4

3

1

1/0

2/0

200

3

1

1/0

2/0

3/0

250

2

1/0

2/0

3/0

4/0

300

1/0

2/0

3/0

4/0

4/0

400

2/0

3/0

4/0

4/0

2-2/0

500

3/0

3/0

4/0

2-2/0

2-3/0

Total Length (Feet) of Cable In Weld Circuit*

*Total cable length includes work and electrode cables. Cable size is based on direct
current, insulated copper conductors, 100 percent duty cycle and a voltage drop of 4 or
less volts. The welding cable insulator must have a voltage rating that is high enough
to withstand the open circuit voltage of the machine.

Содержание 453cc

Страница 1: ...stall operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions Ifyoudonotfullyunderstandtheseinstructions cont...

Страница 2: ...ibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufa...

Страница 3: ...rce Control 14 3 1 3 Contactor Or Remote Switch 14 3 1 4 Current Panel Remote Switch 14 3 1 5 Current Control 14 3 1 6 Over Temperature Indicator 15 3 1 7 Voltmeter and Ammeter 15 3 1 8 Fault indicato...

Страница 4: ...s on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden ho...

Страница 5: ...ke an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Je...

Страница 6: ...e par des cha nes de PR CAUTIONS DE S CURIT AVERTISSEMENT Ces r gles de s curit ont pour objet d assurer votre protection Veillez lire et observer les pr cautions nonc es ci dessous avant de monter l...

Страница 7: ...articuli res en mati re de ventilation indiqu es l alin a 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L QUIPEMENT Un quipement entretenu de fa on d fectueuse ou inad quate risque non seulement de r al...

Страница 8: ...tifiertypedcunitwithsolidstatecontactor and control circuitry It provides the volt ampere char acteristics desired for conventional Stick welding Table 1 1 Specifications for 453cc and 553cc 60 00 100...

Страница 9: ...te Control Kit described above The current adjustment is limited to the range as set by the current control on the power source The contactor and current panel remote switches on the power source must...

Страница 10: ...switch Secure the strain relief on the input cable The chassis must be connected to an approved electrical ground Failure to do so may result in electrical shock severe burns or death SECTION 2 INSTAL...

Страница 11: ...should be followed if they specify sizes other than those listed above Rated Input 100 Duty Cycle Rating Volts Amps Figure 2 1 Connecting Primary Power Leads Table 2 1 Recommended Input Conductor Size...

Страница 12: ...Secondary 2 5 CONTROL CONNECTIONS Refer to Figure 2 3 2 5 1 Remote Control Optional This function is provided by an optional 14 pin recep tacle J2 located on the front panel directly below connector...

Страница 13: ...13 Figure 2 3 CONTROL CONNECTIONS OUTPUT RECEPTACLE 2 4 SW POWER SWITCH 63A 600V CKT BREAKERS 10A 32VDC 250VAC SECTION 2 INSTALLATION...

Страница 14: ...y The lower settings provide less short circuit current and a softer morestablearc Thehighersettingsprovidemoreshort circuit current and a forceful more penetrating arc For most Stick welding set the...

Страница 15: ...ower source If Tig welding connect work cable to the workpiece and to the positive terminal of the power source Connect Tig torch cable to the negative terminal of the power source B Place the Power O...

Страница 16: ...parks 4 3 1 Fan Motor Keep the fan motor free of accumulated dust and dirt 4 3 2 Transformer Other than periodically cleaning the dust and dirt from the transformer no maintenance is required Ensure t...

Страница 17: ...l The meter should read minimum of 5 megohms 5 Reverse leads and check each SCR All read ings should again show high resistance The SCRs are bad if they show low resistance in either direction 6 Check...

Страница 18: ...panel will be lit Let unit cool down D Solid state breaker tripped due to current overload E PC board defective or loose PC board connector s if loose reinsert if defective replace Limited Output or...

Страница 19: ...only genuine ESAB parts and products be used with this equipment The use of non ESAB parts may void your warranty Replacement parts may be ordered from your ESAB distributor For a list of Authorized...

Страница 20: ...20 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 1 Front...

Страница 21: ...21 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 2 Top Panel...

Страница 22: ...22 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 3 Angled Front...

Страница 23: ...23 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 4 Rear...

Страница 24: ...24 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 5 Internal Rear View...

Страница 25: ...25 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 6 Internal Front View...

Страница 26: ...APPLY ELECTRICAL JOINT COMPOUND ITEM 124 TO ALL COPPER TO COPPER ALUMINUM TO COPPER AND ALUMINUM TO ALUMINUM CONNECTIONS 4 CUT FAN MOTOR 82062334 ITEM 16 LEADS TO 10 FROM MOTOR AND INSTALL FASTONS 95...

Страница 27: ...27 SECTION 6 REPLACEMENT PARTS 453cc 553cc Wiring Diagram Primary 3 PH D 0558001569...

Страница 28: ...28 SECTION 6 REPLACEMENT PARTS 453cc 553cc Wiring Diagram Secondary 50 60 HZ D 0558001570 A...

Страница 29: ...E DIGITAL METER PCB P10 22 36635 4 CLIP SKID 23 37861GY 1 BASE 24 37862GY 1 PANEL FRONT BOTTOM 25 37863YL 1 PANEL RIGHT SIDE 26 37864YL 1 PANEL LEFT SIDE 27 37865 1 CONTROL PANEL 28 37867GY 1 PANEL RE...

Страница 30: ...C 220 400 65 954912 1 LABEL SCHEM 230 460V 220 400 575 66 2091514 1 LABEL WARNING WELD AND CUT 67 2091558 1 LABEL GND BLK 50 X 1 38 69 13730632 1 POT LIN 10K 2W 88L R1 70 13730763 1 NAME PLATE CODE SE...

Страница 31: ...032GY 1 PANEL FRONT TOP 144 0558001038 1 INSULATOR 145 180W66 AR TYWRAP LARGE 146 180W68 AR TYWRAP SMALL 147 36043GY 1 BRACKET FAN 148 36048GY 4 LEG AFRAME 149 36049GY 1 BAIL LIFTING 150 36070GY 1 BRA...

Страница 32: ...Repair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Rec...

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