ESAB 453cc Скачать руководство пользователя страница 16

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4.1 GENERAL

If this power source does not operate properly,
stop work immediately and investigate the cause of
the malfunction. Maintenance work must be per-
formed by an experienced person, and electrical
work by a trained electrician. Do not permit un-
trained persons to inspect, clean, or repair this
power source. Use only recommended replace-
ment parts.

ELECTRIC SHOCK CAN KILL! "Machinery Lockout
Procedures" should be employed. If it is not pos-
sible to use padlocks, attach a red tag to the line
disconnect switch (or fuse box) warning others
that the circuit is being worked on. Placing the
power switch in the off position does not remove all
power from inside the power source.

4.2 CLEANING

Periodically, remove the cover from the power source
and blow accumulated dust and dirt from the air pas-
sages and interior components by using clean low
pressure air. The frequency cleaning is required de-
pends upon the environment in which the power source
is used.

It is imperative that all air passages be kept as clean as
possible in order to allow adequate air flow to provide
proper cooling.

After cleaning with low pressure air, check for and
tighten any loose hardware, including all electrical
connections. Check for frayed and/or cracked insula-
tion on all power cables and replace if necessary.

Failure to replace worn or damaged cables may
result  in a bare cable touching a grounded object.
The resulting electrical arc may injure unprotected
eyes and will present a serious fire hazard. Body
contact with a bare cable, connector, or conductor
may result in severe electrical shock, causing seri-
ous burns or death.

4.3 INSPECTION AND SERVICE

Keep the power source dry, free of oil and grease, and
protected at all times from damage by hot metal and
sparks.

4.3.1 Fan Motor

Keep the fan motor free of accumulated dust and dirt.

4.3.2 Transformer

Other than periodically cleaning the dust and dirt from
the transformer, no maintenance is required. Ensure
that only clean, dry, low pressure air is used.

4.3.3 Control Circuits

These circuits are protected by two 10 amp circuit
breakers mounted in the front panel. If these open, the
contactor will not operate.

4.3.4 Over Temperature Protection

If the power source reaches an abnormally high internal
temperature, the thermal protection will deenergize the
contactor circuit, shutting down the power source but
leaving the cooling fan on. After the power source has
cooled to a safe level, the thermal protection will auto-
matically reset. While deenerigized, the contactor can
not be operated.

4.3.5 Digital Voltmeter/Ammeter Calibration

To verify the accuracy of the digital voltmeter/ammeter
combination, the following procedure can be performed
periodically:

1 . Place the Panel/Remote switch in Panel position.

2. Disconnect cables from the output terminals and

then connect an accurate DC voltmeter to the
output terminals.

3. Open the front control panel by removing the two

mounting screws from the upper corners. Lo-
cate the J9 jumper plug on the control pc board
and remove the plug. The J9 jumper plug is
located just left of the meter pc board ribbon
cable connection plug J10.

4. Place the Contactor switch in the On position

5. With the primary input power on, turn the Current

control knob until you get 25V on the DC voltme-
ter. Compare the reading with the reading on the
digital voltmeter on the front panel.

6. If there is a difference in the voltage readings,

remove meter board from its four mounting
posts, and adjust the trimpot (R13) on the meter
board with a small screwdriver until the digital
meter reading matches the DC voltmeter read-
ing. When satisfied, reassemble meter board,
reconnecting J9 jumper plug, and reassemble
front control panel.

SECTION 4

MAINTENANCE

Содержание 453cc

Страница 1: ...stall operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions Ifyoudonotfullyunderstandtheseinstructions cont...

Страница 2: ...ibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufa...

Страница 3: ...rce Control 14 3 1 3 Contactor Or Remote Switch 14 3 1 4 Current Panel Remote Switch 14 3 1 5 Current Control 14 3 1 6 Over Temperature Indicator 15 3 1 7 Voltmeter and Ammeter 15 3 1 8 Fault indicato...

Страница 4: ...s on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden ho...

Страница 5: ...ke an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Je...

Страница 6: ...e par des cha nes de PR CAUTIONS DE S CURIT AVERTISSEMENT Ces r gles de s curit ont pour objet d assurer votre protection Veillez lire et observer les pr cautions nonc es ci dessous avant de monter l...

Страница 7: ...articuli res en mati re de ventilation indiqu es l alin a 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L QUIPEMENT Un quipement entretenu de fa on d fectueuse ou inad quate risque non seulement de r al...

Страница 8: ...tifiertypedcunitwithsolidstatecontactor and control circuitry It provides the volt ampere char acteristics desired for conventional Stick welding Table 1 1 Specifications for 453cc and 553cc 60 00 100...

Страница 9: ...te Control Kit described above The current adjustment is limited to the range as set by the current control on the power source The contactor and current panel remote switches on the power source must...

Страница 10: ...switch Secure the strain relief on the input cable The chassis must be connected to an approved electrical ground Failure to do so may result in electrical shock severe burns or death SECTION 2 INSTAL...

Страница 11: ...should be followed if they specify sizes other than those listed above Rated Input 100 Duty Cycle Rating Volts Amps Figure 2 1 Connecting Primary Power Leads Table 2 1 Recommended Input Conductor Size...

Страница 12: ...Secondary 2 5 CONTROL CONNECTIONS Refer to Figure 2 3 2 5 1 Remote Control Optional This function is provided by an optional 14 pin recep tacle J2 located on the front panel directly below connector...

Страница 13: ...13 Figure 2 3 CONTROL CONNECTIONS OUTPUT RECEPTACLE 2 4 SW POWER SWITCH 63A 600V CKT BREAKERS 10A 32VDC 250VAC SECTION 2 INSTALLATION...

Страница 14: ...y The lower settings provide less short circuit current and a softer morestablearc Thehighersettingsprovidemoreshort circuit current and a forceful more penetrating arc For most Stick welding set the...

Страница 15: ...ower source If Tig welding connect work cable to the workpiece and to the positive terminal of the power source Connect Tig torch cable to the negative terminal of the power source B Place the Power O...

Страница 16: ...parks 4 3 1 Fan Motor Keep the fan motor free of accumulated dust and dirt 4 3 2 Transformer Other than periodically cleaning the dust and dirt from the transformer no maintenance is required Ensure t...

Страница 17: ...l The meter should read minimum of 5 megohms 5 Reverse leads and check each SCR All read ings should again show high resistance The SCRs are bad if they show low resistance in either direction 6 Check...

Страница 18: ...panel will be lit Let unit cool down D Solid state breaker tripped due to current overload E PC board defective or loose PC board connector s if loose reinsert if defective replace Limited Output or...

Страница 19: ...only genuine ESAB parts and products be used with this equipment The use of non ESAB parts may void your warranty Replacement parts may be ordered from your ESAB distributor For a list of Authorized...

Страница 20: ...20 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 1 Front...

Страница 21: ...21 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 2 Top Panel...

Страница 22: ...22 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 3 Angled Front...

Страница 23: ...23 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 4 Rear...

Страница 24: ...24 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 5 Internal Rear View...

Страница 25: ...25 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 6 Internal Front View...

Страница 26: ...APPLY ELECTRICAL JOINT COMPOUND ITEM 124 TO ALL COPPER TO COPPER ALUMINUM TO COPPER AND ALUMINUM TO ALUMINUM CONNECTIONS 4 CUT FAN MOTOR 82062334 ITEM 16 LEADS TO 10 FROM MOTOR AND INSTALL FASTONS 95...

Страница 27: ...27 SECTION 6 REPLACEMENT PARTS 453cc 553cc Wiring Diagram Primary 3 PH D 0558001569...

Страница 28: ...28 SECTION 6 REPLACEMENT PARTS 453cc 553cc Wiring Diagram Secondary 50 60 HZ D 0558001570 A...

Страница 29: ...E DIGITAL METER PCB P10 22 36635 4 CLIP SKID 23 37861GY 1 BASE 24 37862GY 1 PANEL FRONT BOTTOM 25 37863YL 1 PANEL RIGHT SIDE 26 37864YL 1 PANEL LEFT SIDE 27 37865 1 CONTROL PANEL 28 37867GY 1 PANEL RE...

Страница 30: ...C 220 400 65 954912 1 LABEL SCHEM 230 460V 220 400 575 66 2091514 1 LABEL WARNING WELD AND CUT 67 2091558 1 LABEL GND BLK 50 X 1 38 69 13730632 1 POT LIN 10K 2W 88L R1 70 13730763 1 NAME PLATE CODE SE...

Страница 31: ...032GY 1 PANEL FRONT TOP 144 0558001038 1 INSULATOR 145 180W66 AR TYWRAP LARGE 146 180W68 AR TYWRAP SMALL 147 36043GY 1 BRACKET FAN 148 36048GY 4 LEG AFRAME 149 36049GY 1 BAIL LIFTING 150 36070GY 1 BRA...

Страница 32: ...Repair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Rec...

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