ESAB 453cc Скачать руководство пользователя страница 5

5

FUMES AND GASES -- Fumes and
gases, can cause discomfort or harm,
particularly in confined spaces. Do
not breathe fumes and gases. Shield-
ing gases can cause asphyxiation.
Therefore:

1. Always provide adequate ventilation in the work area by

natural or mechanical means. Do not weld, cut, or gouge
on materials such as galvanized steel, stainless steel,
copper, zinc, lead, beryllium, or cadmium unless posi-
tive mechanical ventilation is provided. Do not breathe
fumes from these materials.

2. Do not operate near degreasing and spraying opera-

tions. The heat or arc rays can react with chlorinated
hydrocarbon  vapors to form phosgene, a highly toxic
gas, and other irritant gases.

3. If you develop momentary eye, nose, or throat irritation

while operating, this is an indication that ventilation is not
adequate. Stop work and take necessary steps to im-
prove ventilation in the work area. Do not continue to
operate if physical discomfort persists.

4. Refer to ANSI/ASC Standard Z49.1 (see listing below)

for specific ventilation recommendations.

5. WARNING: This product, when used for welding or

cutting, produces fumes or gases which
contain chemicals known to the State of
California to cause birth defects  and, in
some cases, cancer. (California Health &
Safety Code 

§

25249.5 et seq.)

CYLINDER HANDLING -- Cylinders, if
mishandled, can rupture and violently
release gas. Sudden rupture of cylin-
der, valve, or relief device can injure or
kill. Therefore:

1. Use the proper gas for the process and use the proper

pressure reducing regulator designed to operate from
the compressed gas cylinder. Do not use adaptors.
Maintain hoses and fittings in good condition. Follow
manufacturer's operating instructions for mounting regu-
lator to a compressed gas cylinder.

2. Always secure cylinders in an upright position by chain

or strap to suitable hand trucks, undercarriages, benches,
walls, post, or racks. Never secure cylinders to work
tables or fixtures where they may become part of an
electrical circuit.

3. When not in use, keep cylinder valves closed. Have

valve protection cap in place if regulator is not con-
nected. Secure and move cylinders by using suitable
hand trucks. Avoid rough handling of cylinders.

4. Locate cylinders away from heat, sparks, and flames.

Never strike an arc on a cylinder.

5. For additional information, refer to CGA Standard P-1,

"Precautions for Safe Handling of Compressed Gases in
Cylinders", which is available from Compressed Gas
Association, 1235 Jefferson Davis Highway, Arlington,
VA 22202.

EQUIPMENT MAINTENANCE -- Faulty or
improperly maintained equipment can
cause injury or death. Therefore:

1. Always have qualified personnel perform the installa-

tion, troubleshooting, and maintenance work. Do not
perform any electrical work unless you are qualified to
perform such work.

2. Before performing any maintenance work inside a power

source, disconnect the power source from the incoming
electrical power.

3. Maintain cables, grounding wire, connections, power

cord, and power supply in safe working order. Do not
operate any equipment in faulty condition.

4. Do not abuse any equipment or accessories.  Keep

equipment away from heat sources such as furnaces,
wet conditions such as water puddles, oil or grease,
corrosive atmospheres and inclement weather.

5. Keep all safety devices and cabinet covers in position

and in good repair.

6. Use equipment only for its intended purpose. Do not

modify it in any manner.

ADDITIONAL SAFETY INFORMATION -- For
more information on safe practices for elec-
tric arc welding and cutting equipment, ask
your supplier for a copy of "Precautions and
Safe Practices for Arc Welding,  Cutting and
Gouging", Form 52-529.

The following publications, which are available from the
American Welding Society, 550 N.W. LeJuene Road, Mi-
ami, FL 33126, are recommended to you:
1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2. AWS C5.1 - "Recommended Practices for Plasma Arc

Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc

Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon

Arc Gouging and Cutting"

5. AWS C5.5 - "Recommended Practices for Gas Tung-

sten Arc Welding“

6. AWS C5.6 - "Recommended Practices for Gas Metal Arc

Welding"“

7. AWS SP - "Safe Practices" - Reprint, Welding Hand-

book.

8. ANSI/AWS F4.1, "Recommended Safe Practices for

Welding and Cutting of Containers That Have Held
Hazardous Substances."

MEANING OF SYMBOLS - As used through-
out this manual: Means Attention! Be Alert!
Your safety is involved.

Means immediate hazards which, if
not avoided, will result in immediate,
serious personal injury or loss of life.

Means potential hazards which could
result in personal injury or loss of life.

Means hazards which could result in
minor personal injury.

SP98-10

SAFETY PRECAUTIONS

Содержание 453cc

Страница 1: ...stall operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions Ifyoudonotfullyunderstandtheseinstructions cont...

Страница 2: ...ibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufa...

Страница 3: ...rce Control 14 3 1 3 Contactor Or Remote Switch 14 3 1 4 Current Panel Remote Switch 14 3 1 5 Current Control 14 3 1 6 Over Temperature Indicator 15 3 1 7 Voltmeter and Ammeter 15 3 1 8 Fault indicato...

Страница 4: ...s on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden ho...

Страница 5: ...ke an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Je...

Страница 6: ...e par des cha nes de PR CAUTIONS DE S CURIT AVERTISSEMENT Ces r gles de s curit ont pour objet d assurer votre protection Veillez lire et observer les pr cautions nonc es ci dessous avant de monter l...

Страница 7: ...articuli res en mati re de ventilation indiqu es l alin a 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L QUIPEMENT Un quipement entretenu de fa on d fectueuse ou inad quate risque non seulement de r al...

Страница 8: ...tifiertypedcunitwithsolidstatecontactor and control circuitry It provides the volt ampere char acteristics desired for conventional Stick welding Table 1 1 Specifications for 453cc and 553cc 60 00 100...

Страница 9: ...te Control Kit described above The current adjustment is limited to the range as set by the current control on the power source The contactor and current panel remote switches on the power source must...

Страница 10: ...switch Secure the strain relief on the input cable The chassis must be connected to an approved electrical ground Failure to do so may result in electrical shock severe burns or death SECTION 2 INSTAL...

Страница 11: ...should be followed if they specify sizes other than those listed above Rated Input 100 Duty Cycle Rating Volts Amps Figure 2 1 Connecting Primary Power Leads Table 2 1 Recommended Input Conductor Size...

Страница 12: ...Secondary 2 5 CONTROL CONNECTIONS Refer to Figure 2 3 2 5 1 Remote Control Optional This function is provided by an optional 14 pin recep tacle J2 located on the front panel directly below connector...

Страница 13: ...13 Figure 2 3 CONTROL CONNECTIONS OUTPUT RECEPTACLE 2 4 SW POWER SWITCH 63A 600V CKT BREAKERS 10A 32VDC 250VAC SECTION 2 INSTALLATION...

Страница 14: ...y The lower settings provide less short circuit current and a softer morestablearc Thehighersettingsprovidemoreshort circuit current and a forceful more penetrating arc For most Stick welding set the...

Страница 15: ...ower source If Tig welding connect work cable to the workpiece and to the positive terminal of the power source Connect Tig torch cable to the negative terminal of the power source B Place the Power O...

Страница 16: ...parks 4 3 1 Fan Motor Keep the fan motor free of accumulated dust and dirt 4 3 2 Transformer Other than periodically cleaning the dust and dirt from the transformer no maintenance is required Ensure t...

Страница 17: ...l The meter should read minimum of 5 megohms 5 Reverse leads and check each SCR All read ings should again show high resistance The SCRs are bad if they show low resistance in either direction 6 Check...

Страница 18: ...panel will be lit Let unit cool down D Solid state breaker tripped due to current overload E PC board defective or loose PC board connector s if loose reinsert if defective replace Limited Output or...

Страница 19: ...only genuine ESAB parts and products be used with this equipment The use of non ESAB parts may void your warranty Replacement parts may be ordered from your ESAB distributor For a list of Authorized...

Страница 20: ...20 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 1 Front...

Страница 21: ...21 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 2 Top Panel...

Страница 22: ...22 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 3 Angled Front...

Страница 23: ...23 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 4 Rear...

Страница 24: ...24 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 5 Internal Rear View...

Страница 25: ...25 SECTION 6 REPLACEMENT PARTS 453cc 553cc View 6 Internal Front View...

Страница 26: ...APPLY ELECTRICAL JOINT COMPOUND ITEM 124 TO ALL COPPER TO COPPER ALUMINUM TO COPPER AND ALUMINUM TO ALUMINUM CONNECTIONS 4 CUT FAN MOTOR 82062334 ITEM 16 LEADS TO 10 FROM MOTOR AND INSTALL FASTONS 95...

Страница 27: ...27 SECTION 6 REPLACEMENT PARTS 453cc 553cc Wiring Diagram Primary 3 PH D 0558001569...

Страница 28: ...28 SECTION 6 REPLACEMENT PARTS 453cc 553cc Wiring Diagram Secondary 50 60 HZ D 0558001570 A...

Страница 29: ...E DIGITAL METER PCB P10 22 36635 4 CLIP SKID 23 37861GY 1 BASE 24 37862GY 1 PANEL FRONT BOTTOM 25 37863YL 1 PANEL RIGHT SIDE 26 37864YL 1 PANEL LEFT SIDE 27 37865 1 CONTROL PANEL 28 37867GY 1 PANEL RE...

Страница 30: ...C 220 400 65 954912 1 LABEL SCHEM 230 460V 220 400 575 66 2091514 1 LABEL WARNING WELD AND CUT 67 2091558 1 LABEL GND BLK 50 X 1 38 69 13730632 1 POT LIN 10K 2W 88L R1 70 13730763 1 NAME PLATE CODE SE...

Страница 31: ...032GY 1 PANEL FRONT TOP 144 0558001038 1 INSULATOR 145 180W66 AR TYWRAP LARGE 146 180W68 AR TYWRAP SMALL 147 36043GY 1 BRACKET FAN 148 36048GY 4 LEG AFRAME 149 36049GY 1 BAIL LIFTING 150 36070GY 1 BRA...

Страница 32: ...Repair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Rec...

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