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5

BAX 250

This manual is furnished with each new

CRAFCO

BAX 250

. This manual will help your

machine operators learn to run the melter applicator properly and understand its
mechanical functions for trouble-free operation.

Your

CRAFCO

BAX 250

is designed to give excellent service and save maintenance

expense. However, as with all specially engineered equipment, you can get best results at
minimum costs if:

1.

You operate your machine as instructed in this manual.

2.

Maintain your machine regularly as stated in this manual.

WARNING:

The engine exhaust from this product contains chemicals

known to the State of California to cause cancer, birth defects or other
reproductive harm. Operate in well ventilated area only. Engine exhaust
is deadly.

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Содержание Crafco BAX 250

Страница 1: ...BAX 250 PART MANUAL 26357 Rev B...

Страница 2: ...2 Created 12 11...

Страница 3: ...3 BAX 250 PART NUMBER 55400...

Страница 4: ...enance Instructions and Chart 17 Temperature Control Calibration 17 Service Instructions Recommended Fluids and Lubricants 18 Trouble Shooting Hose Trouble Shooting Hose Does Not Heat 19 Hose Trouble...

Страница 5: ...nt service and save maintenance expense However as with all specially engineered equipment you can get best results at minimum costs if 1 You operate your machine as instructed in this manual 2 Mainta...

Страница 6: ...ore restarting mixer Hot material could splash and cause serious burns if this procedure is not followed Keep hands feet and clothing away from all moving parts Always keep a fire extinguisher near th...

Страница 7: ...be liable for parts that have been damaged by accident alteration abuse improper lubrication maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the...

Страница 8: ...the distributor be prepared to identify the machine type model number and serial number also the date of purchase if available 3 Should the cause of the malfunction be a defective part the distributo...

Страница 9: ...por Burner 75 000 BTU s Burner and Temperature Control Automatic Fail Safe Engine Kohler Single Cylinder Model CH 14 Propane Fueled 20 BHP 3 600 rpm Drive Mechanism All Hydraulic Mixer and Material Pu...

Страница 10: ...all temperature control dials at minimum settings 5 Remember that safe operation of this equipment is the operator s responsibility CAUTION Extreme care must be used when operating this equipment Safe...

Страница 11: ...LTER 1 Only mount the unit to a metal truckbed or any other non flammable surface 2 Mount unit 3 above the truckbed Mount with four 4 1 2 bolts minimum 3 Leave 15 clear all around machine 15 3 SEALANT...

Страница 12: ...cur Remember mixer does not start with melter lid open The mixer speed is preset for optimum performance for the factory HEATED HOSE WAND AND CONTROLLER CAUTION The hose must be up to temperature befo...

Страница 13: ...ipping of material This valve also directs the material into a stream for easy application onto the pavement Other sealing tips are available See your local distributor for options Some difficulty may...

Страница 14: ...ving the material level at or below agitator paddles This will give a fairly rapid heat up rate in the morning but will allow enough material to start dispensing right away when the material becomes m...

Страница 15: ...and SS125 Melter is the number one cause of hose failure When this happens the electric heating wires are shorted out to the metal hose cover and the hose stops heating This type of failure is not cov...

Страница 16: ...UTION Hose damage will occur if a Hose is bent or moved when cold b Hose is twisted or bent at less than a 10 inch radius c Hose is moved prior to being turned on at least 35 minutes and set at 380O F...

Страница 17: ...0 5 2 0 0 5 l e v e l l i o k c e h c e n i g n E l a u n a m n o i t c u r t s n i e n i g n e e e S e n i g n e r e h t O e c n a n e t n i a m d n a g n i t a r e p o e n i g n e e e S s n o i t c...

Страница 18: ...Watch for leaks Tighten fitting or repair as necessary 4 Clean machine externally periodically Check with sealant manufacturer for recommendation 5 Follow recommended maintenance procedures on mainten...

Страница 19: ...eaker in front panel Step 2a Check for 12 volts at 3 terminal purple wire on Pak Stat YES Go to step 2b NO Check wire connections or replace switch Step 2b Check for 12 volts at 7 terminal blue wire w...

Страница 20: ...nside the junction box green trigger wire and red trigger when the wand trigger is pulled wire coming from the control box YES Check for damged wires between the juction box and control box NO Check f...

Страница 21: ...2 VDC between the 1 cube timer terminal and 3 cube timer terminal in the control box when the trigger is pulled YES Check the wires between the two relay for damage NO Go to step 9 Step 9 Is there 12...

Страница 22: ...module No Then there is a bad connection or a broken wire Yes Then there is a Faulty spark control module Faulty ignitor or ignitor wire Reposition ignitor Check for clogged burner orifice Inadequate...

Страница 23: ...23 BURNER SCHEMATIC...

Страница 24: ...24 BAX 250 ASSEMBLY 1 2 3 4 5 9 6 7 8 10 11 12 13 14 15 16 17 18...

Страница 25: ...4 1 R E D I P S 7 8 2 8 4 4 1 B 4 3 F L A H G N I L P U O C 8 9 2 8 4 4 1 B 1 F L A H G N I L P U O C 9 7 6 3 5 4 1 P M U P C I L U A R D Y H 0 1 2 0 0 4 2 1 X O B Y R E T T A B 1 1 0 0 0 4 2 1 T L O...

Страница 26: ...26 BAX 250 ASSEMBLY 19 22 23 20 20 21 21...

Страница 27: ...S A D L O F I N A M S A G 0 2 9 1 7 0 5 2 H C T I W S E L G G O T 1 2 0 2 7 0 5 2 R E V O C H C T I W S T H G I T R E T A W 2 2 0 2 4 5 5 1 Y L B M E S S A R E N R U B G P L 3 2 5 8 3 4 4 4 T N U O M...

Страница 28: ...28 PUMP AGITATOR MOTOR ASSEMBLY...

Страница 29: ...L Y C 2 9 2 0 2 2 2 R E T P A D A 3 7 2 0 2 2 1 R O T O M C I L U A R D Y H 4 4 3 8 9 2 2 P M 6 J M 6 R T S R E T P A D A C I J 5 9 2 3 5 5 1 E B U L N O N R E D N I L Y C R I A 6 0 2 7 8 2 1 T L O B...

Страница 30: ...30 POWER PACK ASSEMBLY 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16...

Страница 31: ...T 6 0 4 3 5 5 1 E V I R D Y E L L U P 7 2 2 3 4 4 1 R A E R D R A U G T L E B 8 0 2 3 4 4 1 R E T U O D R A U G T L E B 9 1 4 3 5 5 1 T N O R F T F A H S E V I R D 0 1 1 7 8 9 2 1 N W O H S Y O N W O...

Страница 32: ...32 CONTROL BOX ASSEMBLY...

Страница 33: ...H C T A L Y A L E R 0 1 3 6 6 1 5 1 Y A L E R G N I R P S 1 1 5 1 2 0 5 1 E L C A T P E C E R N I P 5 2 1 4 4 3 0 5 1 T E K S A G 3 1 1 7 3 5 5 1 R E M I T E B U C 4 1 4 0 8 1 5 1 E L O P 3 R E P M U...

Страница 34: ...34 GAS MANIFOLD ASSEMBLY...

Страница 35: ...I J 8 3 X T P N 4 1 4 1 4 4 3 4 1 W O B L E T R O P T S E T C I J 8 3 5 5 2 8 8 2 4 W E R C S T U C R H T 8 3 X 2 3 8 6 7 8 0 5 2 1 R O T A L U G E R R E H S I F 7 1 6 7 3 4 1 E T A L P G N I T N U O...

Страница 36: ...36 HYDRAULIC VALVE ASSEMBLY...

Страница 37: ...S E D 1 2 1 8 4 4 2 E V L A V F E I L E R 2 1 N O L L A G 5 1 L O R T N O C W O L F 3 3 5 8 3 4 1 R O T A T I G A L I O C 4 0 1 8 4 4 1 R O A T I G A E D I R T R A C 5 7 3 8 4 4 1 K C E H C N E P O O...

Страница 38: ...ESSURE SET 500 PSI HYDRAULIC CYLINDER PRESSURE SET 250 PSI HYDRAULIC PUMP FLOW IS 8 GPM P MIXER MOTOR T PISTON PUMP S P MIN CEXT CRET MOUT 22027 1 HYDRAULIC MOTOR AGITATOR 45367 REF HYD PUMP 2 1 3 4 5...

Страница 39: ...V L A V C I L U A R D Y H O T R E D N I L Y C C I L U A R D Y H 4 1 1 8 8 9 2 R E T P A D A R T S E P I P 4 1 X E B U T C I J 8 3 1 2 5 J F 6 L 9 J F 8 6 X A Y L B M E S S A E S O H C I L U A R D Y H...

Страница 40: ...40 LPG PIPING DIAGRAM IN OUT IN OUT 1 2 3...

Страница 41: ...Y L B M E S S A E S O H 1 9 3 8 9 2 R E T P A D A T P N 4 1 X E B U T 8 3 R E N R U B O T D L O F I N A M 2 1 1 4 4 3 4 T R O P T S E T H T I W W O B L E T P N 8 3 X E B U T 8 3 1 8 1 6 P L 8 1 X 8 3...

Страница 42: ...ELECTRICAL SCHEMATIC 42...

Страница 43: ...I R T 2 9 7 9 3 4 1 E L B A C E G A T L O V I H 3 2 3 9 3 4 1 E L B A C E S O H 4 4 3 9 3 4 1 E L B A C R E N R U B 5 5 3 9 3 4 1 E L B A C D I L D N A R E G G I R T 6 5 1 0 4 2 1 8 3 E V I T I S O P...

Страница 44: ...oneering Leadership and Innovation in Quality Pavement Maintenance Products 25527 South Arizona Ave Chandler Arizona 85248 480 655 8333 Watts 1 800 528 8242 Fax 480 655 1712 Copyright 2002 by Crafco I...

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