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Page 80
7.4.2 STEPPER OPERATION FOR STEPPER MODE
[
=!Z!
]=
"$
In this mode, the maximum number of steps is 50, which is possible only if a single schedule
is used per step. If more chained schedules are required in a welding sequence, the number
of steps is determined by the number of chained schedules used in each step.
The algorithm is almost identical to that one used for stepper mode 01, shown in Figure 7.6,
except that only
one
stepper counter is used and when the Last Step is incremented, the
Control will check if that number is greater than the maximum number of schedules, 49 in
this case, and then show End of Stepper message, if necessary. Also, stepper counter will be
decremented only if FS3 (or both FS7-FS11 in anti tiedown mode) is used for initiation.
The following table demonstrates this mode with 5 chained schedules per step or welding
sequence. Weld count
must
be programmed in the first schedule of the chained sequence.
Following the last step, the next schedule should be empty, in this example schedule 17. If
weld count in that schedule is 0000 that will indicate End of Stepper, [
=!Z!
] - [
0!T!J!
] .
SCHEDULE SQUEEZE
WELD/
HEAT
WELD STEPS
STEP COUNT
PERCENT
CURRENT
HOLD OFF IMPULSES COOL VALVE
CYCLE
MODE
SLOPE
MODE
SLOPE
COUNT
first
step: last step is [
7!=!
]=
00
, and last count [
7!.!
] will be from
0325
to
0000
00
40
00
0.0 0325
00
20 00
1
00
1
02
00
00
01
10
25
0.1 xxxx
60
10 00
1
00
1,2
04
00
00
02
10
00
0.2 xxxx
00
00 00
1
00
1
02
00
00
03
30
20
0.3 xxxx
50
10 00
1
00
1,2
03
00
00
04
10
00
0.4 xxxx
00
00 00
1
00 1,2,3
00
00
00
second
step: last step is [
7!=!
]=
05
, and last count [
7!.!
] will be from
0250
to
0000
05
40
00
0.5 0250
00
20 00
1
00
1
02
00
00
06
10
25
0.6 xxxx
65
10 00
1
00
1,2
04
00
00
07
10
00
0.7 xxxx
00
00 00
1
00
1
02
00
00
08
30
20
0.8 xxxx
55
10 00
1
00
1,2
03
00
00
09
10
00
0.9 xxxx
00
00 00
1
00 1,2,3
00
00
00
third
step: last step is [
7!=!
]=
10
, and last count [
7!.!
] will be from
0195
to
0000
10
40
00
1.0 0195
00
20 00
1
00
1
02
00
00
11
10
25
1.1 xxxx
70
10 00
1
00
1,2
04
00
00
12
10
00
1.2 xxxx
00
00 00
1
00
1
02
00
00
13
30
20
1.3 xxxx
60
10 00
1
00
1,2
03
00
00
14
10
00
1.4 xxxx
00
00 00
1
00 1,2,3
00
00
00
fourth
step: last step is [
7!=!
]=
15
, and last count [
7!.!
] will be from
0150
to
0000
15
30
20
1.5 0150
75
10 20
1
00
1,2
01
00
00
fifth
step: last step is [
7!=!
]=
16
, and last count [
7!.!
] will be from
0001
to
0000
16
30
00
1.6 0001
00
00 00
1
00
3
00
00
00
17
00
00
1.7 0000
00
00 00
1
00
00
00
00
00
NOTE
: If Stepper reset is performed by holding ENTER and pressing both DATA push
buttons at the same time, the Last Step will be [
7!=!
]=
00
in this example, and Last
Count [
7!.!
]=
0325
, no matter which schedule is dialed on front panel display.
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