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Ennera Windera S, Инструкция по установке и обслуживанию

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Code: I.H4.V10.3003 

 

Installation and Maintenance Manual 

Version: 07 

 

7 / 66 

 

 Ennera Energy and Mobility, S.L. 

This document contains confidential information which is property of Ennera Energy and Mobility, S.L. The copy, transmission or use by other people, of the whole document or 

part of its contents, is not allowed without written permission from Ennera Energy and Mobility S.L.

 

 

4.3.

 

Tower assembly 

Reference  Tooling 

Nº units 

TW-1 

Ratchet tensioner 15m 

2 

TW-2 

Metallic mallet 

1 

TW-3 

Molykote spray (grease) 

1 

TW-4 

Cable guide 

1 

TW-5 

Galvanizing spray 

1 

TW-6 

Level 

2 

TW-7 

Trestle 

1 

4.4.

 

Wind turbine assembly 

Reference  Tooling 

Nº units 

WT-1 

Allen keys 

1 

WT-2 

Torque wrench 30-200Nm 

1 

WT-3 

Spanner nº 17 

1 

WT-4 

Spanner nº 19 

1 

WT-5 

Spanner nº 50 

1 

WT-6 

Loctite 243 Threadlocker 

1 

WT-7 

Rotor extraction M20 screw 

1 

WT-8 

Ratchet set with sockets 

1 

WT-9 

Round file Ø10mm 

1 

WT-10 

Screwdriver set 

1 

WT-11 

RAL 9003 matt colouring spray 

1 

WT-12 

Galvanizing spray 

1 

WT-13 

Set of steel inserts for aluminium 
(Helicoil type-M5, M6, M8, M10) 

1 

 

 

 

Содержание Windera S

Страница 1: ...dential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not allowed without written permis...

Страница 2: ...nd turbine assembly 7 5 INSTALLATION 8 5 1 Foundation 8 5 2 Ennera design multi section tower assembly 13 5 3 Ennera design 2 section tower assembly 17 5 4 Ambor design 3 section tower assembly 17 5 5...

Страница 3: ...allowed without written permission from Ennera Energy and Mobility S L 8 MAINTENANCE 41 8 1 Safety procedures 41 8 2 Routine inspections 41 8 3 Maintenance plan 42 9 TROUBLESHOOTING 43 10 FREQUENTLY...

Страница 4: ...L The copy transmission or use by other people of the whole document or part of its contents is not allowed without written permission from Ennera Energy and Mobility S L 1 INTRODUCTION 1 1 Aim This...

Страница 5: ...RBINE A wrong installation of the turbine could lead to a serious damage Read this procedure carefully before starting any installation The Windera S wind turbine must not be installed with a wind spe...

Страница 6: ...shing JI H4 B5 4000 06 1 W11 Blade fixing plate JI H4 B5 4000 07 3 W12 Yaw cover JI H4 Y5 4000 50 1 W13 Converter housing JI H4 P5 4000 04 1 W14 Converter structure JI H4 P5 4000 02 1 W15 Screw kits 4...

Страница 7: ...ing N units TW 1 Ratchet tensioner 15m 2 TW 2 Metallic mallet 1 TW 3 Molykote spray grease 1 TW 4 Cable guide 1 TW 5 Galvanizing spray 1 TW 6 Level 2 TW 7 Trestle 1 4 4 Wind turbine assembly Reference...

Страница 8: ...other people of the whole document or part of its contents is not allowed without written permission from Ennera Energy and Mobility S L 5 INSTALLATION 5 1 Foundation See drawing JI H4 V10 4000 Annex...

Страница 9: ...foundation reinforcement steel bars inside the hole fixing the bars between them with metallic wire up and bottom Lower reinforcement at a distance of 100mm from plain cement concrete 5 Attach an eart...

Страница 10: ...f its contents is not allowed without written permission from Ennera Energy and Mobility S L 7 Place the 32mm corrugated tube One from the tower axis to the converter and the other from the converter...

Страница 11: ...en permission from Ennera Energy and Mobility S L 10 Pour the concrete inside the hole Reinforced Cement Concrete minimum 30N mm2 at 28 days 11 During the concrete pouring review the levelling of the...

Страница 12: ...y S L 14 In case the top surface finishing of the foundation is good flat and smooth the foundation is finished 15 In case the finishing of the top surface is not good a final layer must be added 16 W...

Страница 13: ...e the base plate in the middle of the lifting direction as shown in the figure 3 Place the first section and the tower base plate over the foundation bolts FD 1 as shown in the figure Make sure that t...

Страница 14: ...he tower cable through the whole tower 8 Insert the tower second section over the first section To do this Ensure that the weld seam of the new section is aligned with the previous section Pass the gu...

Страница 15: ...terference distance In this case at 470mm from the edge Apply some grease or oil over the lower up section interference area Fit manually 2nd and 3rd sections 11 Adjust both sections until in terferen...

Страница 16: ...l inter ference distance mark is reached by the fourth section follow step 9 14 Before connecting the fifth section make the anemometer assembly See section 5 5 15 To connect the fourth and fifth sect...

Страница 17: ...tower plus the cylindrical pipe the interference distance is 705mm 2 The assembly process is the same than multi section tower 5 4 Ambor design 3 section tower assembly 1 In case the tower is an Ambor...

Страница 18: ...ground anchor EL 1 on the fixing point with an angle of around 45 pointing to the tower and hit it on the top with a hammer before start screwing 4 With a metal rod EL 2 inserted in the ground anchor...

Страница 19: ...ation cable W17 10 Connect the other shackles EL 4 to the ground anchor EL 1 eye and the ginpole EL 6 end 11 Connect the tractel EL 3 to the ground anchor EL 1 eyebolt 12 Insert the tractel cable trou...

Страница 20: ...Take the other tip of the elevation cable W17 previously fixed to the fourth section and attach it to the eyebolt of the ginpole with a shackle Check alignment of the ginpole and the tower in the lift...

Страница 21: ...with the M10x40 screw and nut The anemometer must be installed facing the prevailing wind direction 3 Connect the base of the U shaped bar to one screw of the tower flange 4 Fasten the hose clamp in t...

Страница 22: ...not allowed without written permission from Ennera Energy and Mobility S L 2 All covers up and side panels are removable to have an easy access to the components 3 To open the box unbend the fixing p...

Страница 23: ...le W7 to the yaw W6 bottom connector Check all holes of the tower are OK without galvanizing defects 5 Fix the yaw W6 to the upper tower section T5 with 8 M10x25 countersunk screws Apply Loctite 243 a...

Страница 24: ...rs Tight them with a torque of 50 Nm 4 Put yaw cover W12 in the yaw W6 generator W1 union and fix it with two M4x16 countersunk allen screws and four M6x20 allen screws 5 7 4 Rotor 1 Put the generator...

Страница 25: ...from Ennera Energy and Mobility S L 4 Locate the blade fixing plate W11 in the upper surface of the base 5 Fix the 3 blades W3 to the hub W9 with M10x55 allen screws washers and nuts Apply Loctite 24...

Страница 26: ...r to rotate the generator to the position Ensure that the blades do not hit the ground during the process Hold the generator while doing this process Rotate the generator smoothly and leave the assemb...

Страница 27: ...ion from Ennera Energy and Mobility S L 3 Place the converter assembly in position and proceed to drill holes in order to fix it to the foundation The corrugated pipes coming from the foundation must...

Страница 28: ...onnect 5 USB connection 6 Antenna connection The cables must be connected peeling the insulation litz wires 2 Check continuity between the 3 phases of the wind turbine with a voltimeter Check it in th...

Страница 29: ...pply 12V white X10 A4 Power supply 12V brown X10 B4 If the wind turbine is going to be installed in an icing area install an anemometer with heating Heating connection Power supply 230V green X8 L1 Po...

Страница 30: ...r part of its contents is not allowed without written permission from Ennera Energy and Mobility S L 11 Connect the earthing cable of the foundation to the tower earth connection point 12 Connect the...

Страница 31: ...l ground which is located into the foundation Both wind turbine and converter must be connected to this grounding point The grid protection equipment must be located always between the Windera S conve...

Страница 32: ...Connect the 3 generator cables to the power converter and rotate the blades in clockwise direction As the electrical brake is active the blades can rotate very slowly 3 In case the wind turbine erecti...

Страница 33: ...L 4 Put the guide nut up in the M30 bolt to avoid the tower to fail down Once the tower base plate has contacted the guide nut loosen this until the tower is in vertical position 5 Level the tower pla...

Страница 34: ...noise of the cable hitting the tower ATTENTION Never leave the wind turbine without the tower cables connected in the converter or short circuited The wind turbine could start rotating without contro...

Страница 35: ...6 Tower flange DIN 934 M12 Nut A4 8 Tower flange 6 2 Wind turbine assembly kit ROTOR Component Quality Quantity Connection Tightening torque DIN 912 M10x55 Allen screw A4 80 15 Blade hub yaw generator...

Страница 36: ...commissioning of the wind turbine it is necessary to configure the converter parameters according to the country where it is going to be installed This operation can be done by connecting a laptop to...

Страница 37: ...ple of the whole document or part of its contents is not allowed without written permission from Ennera Energy and Mobility S L 7 2 Change parameters When the firmware loaded in the converter is the l...

Страница 38: ...sed to connect the wind turbine converter to the grid connection point 0004 Device Identifier Device identifier used to identify the WT in the supervision centre It should be set to the sequential par...

Страница 39: ...trical brake activated till the start button is pushed When start button is pushed the machine is set to automatic mode Then the wind turbine electrical brake is deactivated and the wind turbine will...

Страница 40: ...allowed without written permission from Ennera Energy and Mobility S L 5 Check GSM GPRS coverage Check that the Windera is connected to a GSM GPRS network It is checked in the GPRS level marked in bl...

Страница 41: ...the Windera S wind turbine it is recommended to lowering the small wind turbine on a tilt up tower to bring the turbine to a standstill In this case the maintenance may be performed on the ground If...

Страница 42: ...N QUARTERLY ANNUALLY From base Check for smooth running Listen for any abnormal noises or excessive vibrations X X Check tower base bolts M30 bolts X X Lower wind turbine Blade s visual inspection Esp...

Страница 43: ...g or buzzing Rotor blades damaged Inspection the blades for anomalies detection The rotor is off balance causing the turbine to move slightly back and forth Blades unbalanced Inspection the blades for...

Страница 44: ...ightning If it s a lightning area it is recommended to install an overvoltage protection 11 RECYCLING Ennera will make the necessary repairs throughout the useful life of the Windera S If any of the c...

Страница 45: ...ains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not allowed without writ...

Страница 46: ...is document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not allo...

Страница 47: ...L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not...

Страница 48: ...L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not...

Страница 49: ...his document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not all...

Страница 50: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 51: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 52: ...his document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not all...

Страница 53: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 54: ...This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its contents is not a...

Страница 55: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 56: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 57: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 58: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 59: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 60: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 61: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 62: ...and Mobility S L This document contains confidential information which is property of Ennera Energy and Mobility S L The copy transmission or use by other people of the whole document or part of its c...

Страница 63: ...he initial AutoShort Warning No automatic rearm Manual Rearm should be done Id Text Description Reaction Rearm 0000 HW grid high voltage High instantaneous grid voltage detected by converter HW Immedi...

Страница 64: ...ases are short circuited No reaction Warning 110A High generator voltage 23 in emergency Generator phase to phase Voltage different to zero when the Windera is stopped and so the generator phases are...

Страница 65: ...eed High wind speed It is based on a wind detection algorithm using power and rotational speed variables Slow Stop AutoShort 1504 Very High wind speed Very high wind speed It is based on a wind detect...

Страница 66: ...Ennera Energy and Mobility S L Pol gono Industrial Apatta Erreka C Uzturre 1 Office 209 20400 Ibarra Gipuzkoa SPAIN www ennera com...

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