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9

 

NOTICE

•  Run time between battery charges is dependent on the 

application, pump run time, pressure setting and other factors.

•  If none of the lights illuminate when the charge indicator button 

is pressed, place the battery on the charger and charge as 

needed.

•  Use only a genuine Milwaukee Electric Tool charger to charge 

the battery.

•  Batteries and chargers (sold separately) are available from 

Enerpac authorized distributors or from Milwaukee Electric 

Tool retailers.

7.4  Battery Current Draw Protection

To protect the 

MILWAUKEE

 M28™ battery from damage and 

extend its life, the battery’s intelligent circuit monitors both 

current draw and temperature.
In extremely high torque, binding, stalling, and short circuit 

situations, the battery will shut-off if the current draw becomes 

too high. The charge indicator lights will blink 8 times, indicating 

that battery shut-off has occurred.
To prevent battery shut-off from occurring, reduce the amount of 

load on the torque wrench (if possible) or stop the pump motor. 

Stopping the pump motor will reset the battery.

7.5  Battery High Temperature Protection

Under extreme circumstances, the internal temperature of the 

MILWAUKEE

 M28™ battery can become too high, resulting in 

battery shut-off.
If the charge indicator lights blink in an alternating manner when 

the charge indicator button is pressed, allow time for the battery 

to cool.
The battery is ready for use again if the charge indicator lights 

display the remaining run time when the charge indicator button 

is pressed.

7.6  Battery Cold Weather Operation

The

 MILWAUKEE

 M28™ battery is designed to operate in 

temperatures below freezing. However, if the battery is very cold, 

it may need to warm-up before normal use. To warm-up the 

battery, install it on the pump and operate the pump with little 

or no load.

 

NOTICE

 Refer to the Milwaukee Electric Tool manual (provided 

with the battery and charger) for complete battery use and care 

information and charging instructions.

8.0   PREPARATION AND SETUP

8.1  Preparing the Pump for Use

1.  Check all system fittings and connections to be sure they are 

tight and leak free.

2.  Check oil level in reservoir and add oil if necessary. Refer to 

Sections 14.1 through 14.3.

3.  Install pump shoulder strap.
4.  Connect pendant. Refer to Section 8.5.1.
5.  Charge and install battery. Refer to Section 7.1.

8.2  Air Removal

When hydraulic components are connected for the first time, 

air will be trapped in the components. To ensure smooth, safe 

operation, run the torque wrench through several complete 

advance-retract cycles before placing the pump into service. 

Do this with no load on the torque wrench and with the pump 

positioned higher than the torque wrench. To allow for air venting, 

remove the pump oil fill plug and O-ring before beginning this 

procedure. Refer to instructions in Section 14.1.
When the torque wrench advances and retracts smoothly and 

without hesitation, the air has been vented from the system. Fully 

retract the torque wrench and re-install the pump oil fill plug and 

O-ring after completing procedure.

8.3  Relieving Pressure

The pump automatically relieves system pressure if it has not 

received any inputs from the trigger switch or pendant for 3 

seconds after any retract cycle has successfully completed.
However, if for any reason system pressure becomes trapped, 

pressure can be manually relieved as described in the following 

procedure:

 

NOTICE

 Battery must be installed for this procedure. Refer to 

Section 7.1.
1.  Be sure that battery is installed and the pump motor is off.
2.  Press and hold the red pendant button.
3.  While holding the red pendant button, press and hold the 

green pendant button. Pressure gauge should now show 

zero (0) psi/bar.

4.  After the pressure gauge shows zero (0) psi/bar, release red 

and green pendant buttons.

8.4  Transporting the Pump

•  Before transporting the pump, always move the trigger lock 

to the 

locked

 position and disconnect the pendant from the 

pump. This will help prevent accidental startup of the pump 

while it is being carried or moved. Refer to diagram in Figure 8 

and instructions in Section 8.5.2.

•  Always transport the pump using either the built-in carrying 

handle or the shoulder strap.

•  To prevent damage, never attempt to transport or reposition 

the pump by dragging it by the hoses or the pendant cable. 

•  As an added precaution, always remove the battery before 

transporting the pump in a vehicle or trailer, or when shipping 

the pump.

Содержание XC Series

Страница 1: ...POWERFUL SOLUTIONS GLOBAL FORCE Cordless Torque Wrench Pump XC Series Instruction Sheet To protect your warranty use only ENERPAC hydraulic oil L4271 Rev D 09 19 EN ...

Страница 2: ...8 0 PREPARATION AND SETUP 9 8 1 Preparing the Pump for Use 9 8 2 Air Removal 9 8 3 Relieving Pressure 9 8 4 Transporting the Pump 9 8 5 Pendant 10 8 5 1 Connecting the Pendant 10 8 5 2 Disconnecting the Pendant 10 9 0 PUMP OPERATION 10 9 1 Run and Sleep Modes 10 9 2 Operational Modes 10 9 3 Additional Functions and Features 11 10 0 OPERATING PRECAUTIONS 11 11 0 AUTO CYCLE MODE 11 11 1 Pressure Adj...

Страница 3: ...e and comply with the following precautions could result in death or serious personal injury Property damage could also occur Do not remove or disable the pressure relief valve Never set the relief valve to a higher pressure than the maximum rated pressure of the pump To avoid personal injury keep hands and feet away from torque wrench during operation Do not handle pressurized hoses Escaping oil ...

Страница 4: ...tteries may create a risk of injury and fire When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery Avoid contact If contact accidenta...

Страница 5: ...g 2 Oil Fill Port 3 Oil Fill Plug 4 Trigger Switch 5 Trigger Lock 6 Pendant 7 Pendant Connector 8 Relief Valve Adjustment Knob 9 Relief Valve Locknut 10 Hydraulic Port A advance 11 Hydraulic Port B retract 12 Pressure Gauge 13 Battery Dock 14 Shoulder Strap 15 Pigtail Connector for pendant 14 ...

Страница 6: ...Specifications Note All product data is subject to change without notice Graphs in Section 4 3 show typical pump pressure flow curves 4 3 Pressure and Flow Graphs 0 2000 4000 6000 8000 10 000 20 40 60 80 100 120 140 0 140 280 420 560 700 0 33 0 66 1 00 1 33 1 66 2 00 2 33 Pressure psi Flow in 3 min Pressure bar Flow l min 4 1 External Dimensions Item Dimension inch mm A 8 22 208 B 11 70 297 C 7 74...

Страница 7: ...arks An EC Declaration of Conformity is enclosed separately with the pump 5 4 Electromagnetic Compatibility EMC The XC Series cordless torque wrench pump has been tested and certified to conform to CE EMC emission and immunity standards and to FCC emission standards B A Pump Torque Wrench Retract Advance Figure 1 Hydraulic Hose Connections Enerpac THQ Series Torque Wrench Hoses sold separately 6 0...

Страница 8: ...the rear of the pump See Figure 3 2 Check that battery locks securely into place 7 2 Battery Removal 1 Press the release buttons located on each side of the battery 2 Slide the battery upward and remove it from the pump battery dock NOTICE To ensure compatibility and proper operation use only MILWAUKEE M28 lithium Ion batteries with the pump Figure 2 Battery Figure 3 Battery Installation 7 3 Batte...

Страница 9: ...Check oil level in reservoir and add oil if necessary Refer to Sections 14 1 through 14 3 3 Install pump shoulder strap 4 Connect pendant Refer to Section 8 5 1 5 Charge and install battery Refer to Section 7 1 8 2 Air Removal When hydraulic components are connected for the first time air will be trapped in the components To ensure smooth safe operation run the torque wrench through several comple...

Страница 10: ...ant 3 Manual Mode using the trigger switch These modes are fully described in sections 11 12 and 13 of this manual Auto cycle mode can be operated only with the pendant Manual mode can be operated using either the pendant or the pump trigger switch Note that the trigger switch provides limited functionality and is intended only for temporary use in the event that the pendant becomes lost or damage...

Страница 11: ...s and its LED indicator will blink to indicate pump status and to acknowledge programming inputs The pump includes an automatic motor shut off feature Shut off time after the final retract cycle will vary from 1 to 20 seconds depending on operational mode Whenever automatic shut off occurs or if the pump is shut off manually the valve will automatically dump system pressure to reservoir To stop th...

Страница 12: ...cond after full retract when the yellow pendant button is released If the button remains depressed the pump will cycle to advance after a 1 second delay If relief valve pressure is set 2000 psi 138 bar the pump will automatically shut off 20 seconds after full retract when the yellow pendant button is released If the button remains depressed the pump will cycle to advance after a 5 second delay Pr...

Страница 13: ...et 2000 psi 138 bar the pump will automatically turn off 1 second after full retract If relief valve pressure is set 2000 psi 138 bar the pump will automatically shut off 20 seconds after full retract Pressing the red button will shut off the pump immediately 13 0 MANUAL MODE USING TRIGGER SWITCH The trigger switch can be used to provide temporary use of the pump if the remote pendant is missing o...

Страница 14: ...is OK reservoir full then proceed to Step 7 If oil level is low then add oil as described in Section 14 3 Refer to Section 14 2 for oil requirements 7 Reinstall O ring and oil fill plug Oil fill plug is must be installed so that top of oil fill plug is recessed below the flange around the fill opening Torque to 40 50 in lbs 4 5 5 7 Nm 14 2 Hydraulic Oil Information Use only Enerpac HF hydraulic oi...

Страница 15: ... flowing from the open ended hose Then release the trigger switch See Figure 9 10 Remove the battery from the pump Refer to Section 7 2 11 Remove the open ended hose from the pump A port To prevent dirt entry seal the A port with a metal plug or closed coupler 12 Slowly fill the reservoir with new Enerpac oil Refer to Section 14 2 for hydraulic oil requirements and Section 14 3 for detailed oil fi...

Страница 16: ...pump from side to side b Bypass valve malfunction Contact Enerpac Authorized Service Center c Oil intake screen clogged with debris Contact Enerpac Authorized Service Center d Internal damage to pump Contact Enerpac Authorized Service Center 5 Torque wrench will not advance or retract a Oil level low Add oil until reservoir is completely full b Pump needs priming To prime the pump be sure that the...

Страница 17: ...ion 9 Noisy pump operation a Pump element piston sticking Contact Enerpac Authorized Service Center b Motor or gear damaged Contact Enerpac Authorized Service Center 10 Pump builds pressure but does not reach recorded pressure Stored pressure is higher than user adjustable relief pressure Correct relief pressure and reset stored pressure Refer to Section 11 1 or 12 1 as applicable 11 Pump retract ...

Страница 18: ...n a sequence Refer to sections 11 0 and 12 0 of this manual for detailed instructions A charged battery must be installed on pump Pendant buttons are not functional when battery is removed or discharged Activate Manual Mode Stop Pump Motor Activate Auto cycle Mode Set Stored Pressure Manual Pressure Relief Clear Stored Pressure Figure 11 Quick Reference Guide Pendant Controls ...

Страница 19: ...Notes 19 ...

Страница 20: ...POWERFUL SOLUTIONS GLOBAL FORCE www enerpac com ...

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