background image

3

1.0  IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping 

damage is not covered by warranty. If shipping damage is found, 

notify carrier at once. The carrier is responsible for all repair and 

replacement costs resulting from damage in shipment.

2.0  SAFETY

2.1  Introduction

Read all instructions carefully. Follow all recommended safety 

precautions to avoid personal injury as well as damage to the 

pump and/or damage to other property. Enerpac cannot be 

responsible for any damage or injury from unsafe use, lack of 

maintenance or incorrect operation. Do not remove warning 

labels, tags, or decals. In the event any questions or concerns 

arise, contact Enerpac or a local Enerpac distributor for 

clarification.
If you have never been trained on high-pressure hydraulic safety, 

consult your distributor or service center for information about an 

Enerpac hydraulic safety course.
This manual follows a system of safety alert symbols, signal 

words and safety messages to warn the user of specific hazards. 

Failure to comply with these warnings could result in death or 

serious personal injury, as well as damage to the equipment or 

other property.

The 

Safety Alert Symbol

 appears throughout this 

manual. It is used to alert you to potential physical 

injury hazards. Pay close attention to Safety Alert 

Symbols and obey all safety messages that follow this symbol to 

avoid the possibility of death or serious personal injury.

Safety Alert Symbols are used in conjunction with certain Signal 

Words that call attention to safety messages or property damage 

messages and designate a degree or level of hazard seriousness. 

The Signal Words used in this manual are DANGER, WARNING, 

CAUTION and NOTICE.

  

DANGER

  

Indicates a hazardous situation that, if not 

avoided, 

will

 result in death or serious personal 

injury.

  WARNING

 Indicates a hazardous situation that, if not 

avoided, 

could

 result in death or serious 

personal injury.

  CAUTION

 Indicates a hazardous situation that, if not 

avoided, 

could

 result in minor or moderate 

personal injury.

 

NOTICE

 Indicates information considered important, 

but not hazard related (e.g. messages relating 

to property damage). Please note that the 

Safety Alert Symbol will 

not

 be used with this 

signal word.

2.2  General Hydraulic Safety Precautions

  WARNING

Failure to observe and comply with the following precautions 

could result in death or serious personal injury. Property 

damage could also occur.

•  Do not remove or disable the pressure relief valve.
•  Never set the relief valve to a higher pressure than the 

maximum rated pressure of the pump.

•  To avoid personal injury, keep hands and feet away from 

torque wrench during operation.

•  Do not handle pressurized hoses. Escaping oil under pressure 

can penetrate the skin. If oil is injected under the skin, see a 

doctor immediately.

•  Do not pressurize disconnected couplers.
•  The system operating pressure must not exceed the pressure 

rating of the lowest rated component in the system.

•  Do not exceed equipment ratings of 10,000 psi [700 bar]. 

Overloading causes equipment failure and possible personal 

injury.

•  Wear personal protective equipment (P.P.E.) when operating 

hydraulic equipment. Always wear eye protection. Safety 

equipment such as dust mask, non-skid safety shoes, hard 

hat, or hearing protection used for appropriate conditions will 

reduce personal injuries.

•  Immediately replace worn or damaged parts with genuine 

ENERPAC parts. Standard grade parts will break causing 

personal injury and property damage.

  CAUTION

Failure to observe and comply with the following precautions 

could result in minor or moderate personal injury. Property 

damage could also occur.

•  Do not use or repair damaged hydraulic hose. Avoid sharp 

bends and kinks when routing hydraulic hoses. Using a bent 

or kinked hose will cause severe back-pressure. Sharp bends 

and kinks will internally damage the hose, leading to premature 

hose failure.

•  Do not drop heavy objects on hose. A sharp impact may cause 

internal damage to hose wire strands. Applying pressure to a 

damaged hose may cause it to rupture.

•  Do not lift hydraulic equipment by the hoses or swivel couplers. 

Use the carrying handle or shoulder strap, if provided.

•  Keep hydraulic equipment away from flames and heat. 

Excessive heat will soften packings and seals, resulting in 

fluid leaks. Heat also weakens hose materials. For optimum 

performance, do not expose equipment to temperatures of 

122˚F [50˚C] or higher. Protect all hydraulic equipment from 

weld spatter

•  Immediately replace worn or damaged parts with genuine 

Enerpac parts. Enerpac parts are designed to fit properly and 

to withstand high loads. Non-Enerpac parts may break or 

cause the pump to malfunction.

 

NOTICE

 Hydraulic equipment must only be serviced by a 

qualified hydraulic technician. For repair service, contact the 

Enerpac Authorized Service Center in your area.

Содержание XC Series

Страница 1: ...POWERFUL SOLUTIONS GLOBAL FORCE Cordless Torque Wrench Pump XC Series Instruction Sheet To protect your warranty use only ENERPAC hydraulic oil L4271 Rev D 09 19 EN ...

Страница 2: ...8 0 PREPARATION AND SETUP 9 8 1 Preparing the Pump for Use 9 8 2 Air Removal 9 8 3 Relieving Pressure 9 8 4 Transporting the Pump 9 8 5 Pendant 10 8 5 1 Connecting the Pendant 10 8 5 2 Disconnecting the Pendant 10 9 0 PUMP OPERATION 10 9 1 Run and Sleep Modes 10 9 2 Operational Modes 10 9 3 Additional Functions and Features 11 10 0 OPERATING PRECAUTIONS 11 11 0 AUTO CYCLE MODE 11 11 1 Pressure Adj...

Страница 3: ...e and comply with the following precautions could result in death or serious personal injury Property damage could also occur Do not remove or disable the pressure relief valve Never set the relief valve to a higher pressure than the maximum rated pressure of the pump To avoid personal injury keep hands and feet away from torque wrench during operation Do not handle pressurized hoses Escaping oil ...

Страница 4: ...tteries may create a risk of injury and fire When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery Avoid contact If contact accidenta...

Страница 5: ...g 2 Oil Fill Port 3 Oil Fill Plug 4 Trigger Switch 5 Trigger Lock 6 Pendant 7 Pendant Connector 8 Relief Valve Adjustment Knob 9 Relief Valve Locknut 10 Hydraulic Port A advance 11 Hydraulic Port B retract 12 Pressure Gauge 13 Battery Dock 14 Shoulder Strap 15 Pigtail Connector for pendant 14 ...

Страница 6: ...Specifications Note All product data is subject to change without notice Graphs in Section 4 3 show typical pump pressure flow curves 4 3 Pressure and Flow Graphs 0 2000 4000 6000 8000 10 000 20 40 60 80 100 120 140 0 140 280 420 560 700 0 33 0 66 1 00 1 33 1 66 2 00 2 33 Pressure psi Flow in 3 min Pressure bar Flow l min 4 1 External Dimensions Item Dimension inch mm A 8 22 208 B 11 70 297 C 7 74...

Страница 7: ...arks An EC Declaration of Conformity is enclosed separately with the pump 5 4 Electromagnetic Compatibility EMC The XC Series cordless torque wrench pump has been tested and certified to conform to CE EMC emission and immunity standards and to FCC emission standards B A Pump Torque Wrench Retract Advance Figure 1 Hydraulic Hose Connections Enerpac THQ Series Torque Wrench Hoses sold separately 6 0...

Страница 8: ...the rear of the pump See Figure 3 2 Check that battery locks securely into place 7 2 Battery Removal 1 Press the release buttons located on each side of the battery 2 Slide the battery upward and remove it from the pump battery dock NOTICE To ensure compatibility and proper operation use only MILWAUKEE M28 lithium Ion batteries with the pump Figure 2 Battery Figure 3 Battery Installation 7 3 Batte...

Страница 9: ...Check oil level in reservoir and add oil if necessary Refer to Sections 14 1 through 14 3 3 Install pump shoulder strap 4 Connect pendant Refer to Section 8 5 1 5 Charge and install battery Refer to Section 7 1 8 2 Air Removal When hydraulic components are connected for the first time air will be trapped in the components To ensure smooth safe operation run the torque wrench through several comple...

Страница 10: ...ant 3 Manual Mode using the trigger switch These modes are fully described in sections 11 12 and 13 of this manual Auto cycle mode can be operated only with the pendant Manual mode can be operated using either the pendant or the pump trigger switch Note that the trigger switch provides limited functionality and is intended only for temporary use in the event that the pendant becomes lost or damage...

Страница 11: ...s and its LED indicator will blink to indicate pump status and to acknowledge programming inputs The pump includes an automatic motor shut off feature Shut off time after the final retract cycle will vary from 1 to 20 seconds depending on operational mode Whenever automatic shut off occurs or if the pump is shut off manually the valve will automatically dump system pressure to reservoir To stop th...

Страница 12: ...cond after full retract when the yellow pendant button is released If the button remains depressed the pump will cycle to advance after a 1 second delay If relief valve pressure is set 2000 psi 138 bar the pump will automatically shut off 20 seconds after full retract when the yellow pendant button is released If the button remains depressed the pump will cycle to advance after a 5 second delay Pr...

Страница 13: ...et 2000 psi 138 bar the pump will automatically turn off 1 second after full retract If relief valve pressure is set 2000 psi 138 bar the pump will automatically shut off 20 seconds after full retract Pressing the red button will shut off the pump immediately 13 0 MANUAL MODE USING TRIGGER SWITCH The trigger switch can be used to provide temporary use of the pump if the remote pendant is missing o...

Страница 14: ...is OK reservoir full then proceed to Step 7 If oil level is low then add oil as described in Section 14 3 Refer to Section 14 2 for oil requirements 7 Reinstall O ring and oil fill plug Oil fill plug is must be installed so that top of oil fill plug is recessed below the flange around the fill opening Torque to 40 50 in lbs 4 5 5 7 Nm 14 2 Hydraulic Oil Information Use only Enerpac HF hydraulic oi...

Страница 15: ... flowing from the open ended hose Then release the trigger switch See Figure 9 10 Remove the battery from the pump Refer to Section 7 2 11 Remove the open ended hose from the pump A port To prevent dirt entry seal the A port with a metal plug or closed coupler 12 Slowly fill the reservoir with new Enerpac oil Refer to Section 14 2 for hydraulic oil requirements and Section 14 3 for detailed oil fi...

Страница 16: ...pump from side to side b Bypass valve malfunction Contact Enerpac Authorized Service Center c Oil intake screen clogged with debris Contact Enerpac Authorized Service Center d Internal damage to pump Contact Enerpac Authorized Service Center 5 Torque wrench will not advance or retract a Oil level low Add oil until reservoir is completely full b Pump needs priming To prime the pump be sure that the...

Страница 17: ...ion 9 Noisy pump operation a Pump element piston sticking Contact Enerpac Authorized Service Center b Motor or gear damaged Contact Enerpac Authorized Service Center 10 Pump builds pressure but does not reach recorded pressure Stored pressure is higher than user adjustable relief pressure Correct relief pressure and reset stored pressure Refer to Section 11 1 or 12 1 as applicable 11 Pump retract ...

Страница 18: ...n a sequence Refer to sections 11 0 and 12 0 of this manual for detailed instructions A charged battery must be installed on pump Pendant buttons are not functional when battery is removed or discharged Activate Manual Mode Stop Pump Motor Activate Auto cycle Mode Set Stored Pressure Manual Pressure Relief Clear Stored Pressure Figure 11 Quick Reference Guide Pendant Controls ...

Страница 19: ...Notes 19 ...

Страница 20: ...POWERFUL SOLUTIONS GLOBAL FORCE www enerpac com ...

Отзывы: