Enerpac XC Series Скачать руководство пользователя страница 14

14

5.  Tighten the relief valve locknut when the pressure gauge 

reading is stable and is at the desired pressure, then release 

the trigger switch.

6.  Recheck the final pressure setting by holding the trigger 

switch and pressurizing the system.

7.  If the final pressure setting is not at the desired setting, then 

repeat the procedure described in steps 2 through 6.

13.2  Torquing - Manual Mode Using Trigger Switch

 

NOTICE

•  Pressure will increase until the relief pressure setting is reached.
•  If relief pressure is achieved before the torque wrench fully 

advances, then desired torque has been achieved.

•  If pendant remains connected, blinking green LED will be visible 

(same as manual mode operation with pendant). However, red 

and yellow LED's will NOT be visible.

1.  Place torque wrench on nut or bolt.
2.  Press and hold the trigger switch to begin an advance cycle. 

Pump will continue to build pressure until pressure in Section 

13.1, step 6 is reached.

3.  Release trigger switch to start a retract cycle.
4.  Repeat steps 2 and 3 until target torque is achieved.
5.  The pump will shut-off and relieve all remaining system 

pressure if no additional inputs from the trigger switch (or 

pendant - if connected) are received within the applicable 

time period after full retract. Refer to the following notice 

statement for additional information.

 

NOTICE

•  If relief valve pressure is set > 2000 psi [138 bar], the pump will 

automatically shut-off 1 second after full retract.

•  If relief valve pressure is set < 2000 psi [138 bar], the pump will 

automatically shut-off 20 seconds after full retract. 

14.0  MAINTENANCE

14.1  Checking Oil Level

1.  Be sure torque wrench is fully retracted and that pump is off.
2.  Verify that the pressure gauge indicates zero (0) psi/bar. 

Be certain that all hydraulic pressure is fully relieved before 

continuing this procedure. If any pressure remains, relieve 

pressure as described in Section 8.3.

3.  Remove the battery from the pump. Refer to Section 7.2.
4.  Place the pump on a level surface.
5.  Remove the oil fill plug and O-ring from the fill opening. Use 

a 7/8" Allen wrench. Be sure that the O-ring is removed with 

the oil fill plug. See Figure 10.

6.  Visually check the oil level. Reservoir is FULL when oil level 

is at the top of the oil fill tube.

•  If oil level is OK (reservoir full), then proceed to Step 7.
•  If oil level is low, then add oil as described in Section 14.3. 

Refer to Section 14.2 for oil requirements.

7.  Reinstall O-ring and oil fill plug. Oil fill plug is must be installed 

so that top of oil fill plug is recessed below the flange around 

the fill opening. Torque to 40-50 in-lbs [4.5-5.7 Nm].

14.2  Hydraulic Oil Information

Use only Enerpac HF hydraulic oil when adding additional oil 

or when performing an oil change. Enerpac HF hydraulic oil is 

available from Enerpac distributors and Enerpac authorized 

service centers.

1

2

3

Figure 10, Oil Fill Plug

1.  Oil Fill Plug

2.  O-ring

3.  Oil Fill Port

14.3  Adding Oil

  CAUTION

 Be certain that the torque wrench is fully 

retracted before adding any oil to the reservoir. If an oil-

filled torque wrench is retracted after additional oil has been 

added to the reservoir, the reservoir could become overfilled 

and burst. Minor or moderate personal injury and/or property 

damage could occur.

 

NOTICE

•  Use only Enerpac HF hydraulic oil. Refer to Section 14.2.
•  To avoid spillage and to allow proper venting, always use a 

funnel of the proper size when adding oil. Spillage will occur if 

a funnel is not used.

•  Use only new oil poured from a clean container.
•  Always remove the battery from the pump before adding oil. 

This will prevent accidental pump start-up and will also prevent 

any spilled oil from contacting the battery during filling.

•  Pour oil slowly to avoid spillage. If oil begins to flow from the 

concentric vent openings around the oil fill opening, stop 

pouring immediately to avoid spillage.

•  Remove and dispose of any spilled oil in accordance with all 

applicable laws and regulations.

Add oil as described in the following steps:
1.  Be sure torque wrench is fully retracted and that pump is off.
2.  Verify that the pressure gauge indicates zero (0) psi/bar. 

Be certain that all hydraulic pressure is fully relieved before 

continuing this procedure. If any pressure remains, relieve 

pressure as described in Section 8.3.

3.  Remove the battery from the pump. Refer to Section 7.2.
4.  Remove the oil fill plug and O-ring from the fill opening. Use 

a 7/8" Allen wrench. Be sure that the O-ring is removed with 

the plug.

5.  Place a funnel (maximum 1/2" [12 mm] stem diameter) 

through the fill opening and into the oil fill tube. Be sure the 

concentric vent openings around the fill opening are not 

plugged with dirt. Venting will occur through these openings 

as oil is added in step 6.

Содержание XC Series

Страница 1: ...POWERFUL SOLUTIONS GLOBAL FORCE Cordless Torque Wrench Pump XC Series Instruction Sheet To protect your warranty use only ENERPAC hydraulic oil L4271 Rev D 09 19 EN ...

Страница 2: ...8 0 PREPARATION AND SETUP 9 8 1 Preparing the Pump for Use 9 8 2 Air Removal 9 8 3 Relieving Pressure 9 8 4 Transporting the Pump 9 8 5 Pendant 10 8 5 1 Connecting the Pendant 10 8 5 2 Disconnecting the Pendant 10 9 0 PUMP OPERATION 10 9 1 Run and Sleep Modes 10 9 2 Operational Modes 10 9 3 Additional Functions and Features 11 10 0 OPERATING PRECAUTIONS 11 11 0 AUTO CYCLE MODE 11 11 1 Pressure Adj...

Страница 3: ...e and comply with the following precautions could result in death or serious personal injury Property damage could also occur Do not remove or disable the pressure relief valve Never set the relief valve to a higher pressure than the maximum rated pressure of the pump To avoid personal injury keep hands and feet away from torque wrench during operation Do not handle pressurized hoses Escaping oil ...

Страница 4: ...tteries may create a risk of injury and fire When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery Avoid contact If contact accidenta...

Страница 5: ...g 2 Oil Fill Port 3 Oil Fill Plug 4 Trigger Switch 5 Trigger Lock 6 Pendant 7 Pendant Connector 8 Relief Valve Adjustment Knob 9 Relief Valve Locknut 10 Hydraulic Port A advance 11 Hydraulic Port B retract 12 Pressure Gauge 13 Battery Dock 14 Shoulder Strap 15 Pigtail Connector for pendant 14 ...

Страница 6: ...Specifications Note All product data is subject to change without notice Graphs in Section 4 3 show typical pump pressure flow curves 4 3 Pressure and Flow Graphs 0 2000 4000 6000 8000 10 000 20 40 60 80 100 120 140 0 140 280 420 560 700 0 33 0 66 1 00 1 33 1 66 2 00 2 33 Pressure psi Flow in 3 min Pressure bar Flow l min 4 1 External Dimensions Item Dimension inch mm A 8 22 208 B 11 70 297 C 7 74...

Страница 7: ...arks An EC Declaration of Conformity is enclosed separately with the pump 5 4 Electromagnetic Compatibility EMC The XC Series cordless torque wrench pump has been tested and certified to conform to CE EMC emission and immunity standards and to FCC emission standards B A Pump Torque Wrench Retract Advance Figure 1 Hydraulic Hose Connections Enerpac THQ Series Torque Wrench Hoses sold separately 6 0...

Страница 8: ...the rear of the pump See Figure 3 2 Check that battery locks securely into place 7 2 Battery Removal 1 Press the release buttons located on each side of the battery 2 Slide the battery upward and remove it from the pump battery dock NOTICE To ensure compatibility and proper operation use only MILWAUKEE M28 lithium Ion batteries with the pump Figure 2 Battery Figure 3 Battery Installation 7 3 Batte...

Страница 9: ...Check oil level in reservoir and add oil if necessary Refer to Sections 14 1 through 14 3 3 Install pump shoulder strap 4 Connect pendant Refer to Section 8 5 1 5 Charge and install battery Refer to Section 7 1 8 2 Air Removal When hydraulic components are connected for the first time air will be trapped in the components To ensure smooth safe operation run the torque wrench through several comple...

Страница 10: ...ant 3 Manual Mode using the trigger switch These modes are fully described in sections 11 12 and 13 of this manual Auto cycle mode can be operated only with the pendant Manual mode can be operated using either the pendant or the pump trigger switch Note that the trigger switch provides limited functionality and is intended only for temporary use in the event that the pendant becomes lost or damage...

Страница 11: ...s and its LED indicator will blink to indicate pump status and to acknowledge programming inputs The pump includes an automatic motor shut off feature Shut off time after the final retract cycle will vary from 1 to 20 seconds depending on operational mode Whenever automatic shut off occurs or if the pump is shut off manually the valve will automatically dump system pressure to reservoir To stop th...

Страница 12: ...cond after full retract when the yellow pendant button is released If the button remains depressed the pump will cycle to advance after a 1 second delay If relief valve pressure is set 2000 psi 138 bar the pump will automatically shut off 20 seconds after full retract when the yellow pendant button is released If the button remains depressed the pump will cycle to advance after a 5 second delay Pr...

Страница 13: ...et 2000 psi 138 bar the pump will automatically turn off 1 second after full retract If relief valve pressure is set 2000 psi 138 bar the pump will automatically shut off 20 seconds after full retract Pressing the red button will shut off the pump immediately 13 0 MANUAL MODE USING TRIGGER SWITCH The trigger switch can be used to provide temporary use of the pump if the remote pendant is missing o...

Страница 14: ...is OK reservoir full then proceed to Step 7 If oil level is low then add oil as described in Section 14 3 Refer to Section 14 2 for oil requirements 7 Reinstall O ring and oil fill plug Oil fill plug is must be installed so that top of oil fill plug is recessed below the flange around the fill opening Torque to 40 50 in lbs 4 5 5 7 Nm 14 2 Hydraulic Oil Information Use only Enerpac HF hydraulic oi...

Страница 15: ... flowing from the open ended hose Then release the trigger switch See Figure 9 10 Remove the battery from the pump Refer to Section 7 2 11 Remove the open ended hose from the pump A port To prevent dirt entry seal the A port with a metal plug or closed coupler 12 Slowly fill the reservoir with new Enerpac oil Refer to Section 14 2 for hydraulic oil requirements and Section 14 3 for detailed oil fi...

Страница 16: ...pump from side to side b Bypass valve malfunction Contact Enerpac Authorized Service Center c Oil intake screen clogged with debris Contact Enerpac Authorized Service Center d Internal damage to pump Contact Enerpac Authorized Service Center 5 Torque wrench will not advance or retract a Oil level low Add oil until reservoir is completely full b Pump needs priming To prime the pump be sure that the...

Страница 17: ...ion 9 Noisy pump operation a Pump element piston sticking Contact Enerpac Authorized Service Center b Motor or gear damaged Contact Enerpac Authorized Service Center 10 Pump builds pressure but does not reach recorded pressure Stored pressure is higher than user adjustable relief pressure Correct relief pressure and reset stored pressure Refer to Section 11 1 or 12 1 as applicable 11 Pump retract ...

Страница 18: ...n a sequence Refer to sections 11 0 and 12 0 of this manual for detailed instructions A charged battery must be installed on pump Pendant buttons are not functional when battery is removed or discharged Activate Manual Mode Stop Pump Motor Activate Auto cycle Mode Set Stored Pressure Manual Pressure Relief Clear Stored Pressure Figure 11 Quick Reference Guide Pendant Controls ...

Страница 19: ...Notes 19 ...

Страница 20: ...POWERFUL SOLUTIONS GLOBAL FORCE www enerpac com ...

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