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14

11.0  HYDRAULIC SYSTEM MAINTENANCE

  WARNING

Failure to observe and comply with the following precautions 

could result in death or serious personal injury. Property 

damage could also occur.

•  To avoid accidental starting, be certain that the pump power 

cord is disconnected from the AC power supply before 

performing any maintenance procedures.

•  Be certain that all system hydraulic pressure is completely 

relieved before performing any maintenance procedures. 

Refer to information in Section 10.0.

11.1  Hydraulic Oil Information

Enerpac HF hydraulic oil (ISO Grade 32) is the recommended oil 

for all E-Series pumps. This oil is suitable for most applications 

and working environments.

 

NOTICE

•  Use of oils other than Enerpac HF may result in damage to 

pump hydraulic components and will void the Enerpac product 

warranty. Enerpac recommends using only Enerpac HF oil in 

the E-Series pumps.

•  Never mix oils of different viscosities. Mixing oil viscosities 

may result in damage to pump components and will void the 

Enerpac product warranty.

11.2  Checking the Oil Level

1.  Be sure that hydraulic torque wrench is fully retracted.
2.  Be certain that pump is stopped and that all hydraulic 

pressure is fully relieved before continuing this procedure. 

Refer to Section 10.0.

3.  Be sure that the pump is placed on a level surface.
4.  Check the oil level indicator. Verify that the oil level is up to 

the full mark. Refer to Figure 8.

 

If oil level is low: Add oil as described in Section 11.3. Refer 

to Section 11.1 for oil specifications.

 

NOTICE

Be sure that the oil is clean. If the oil has a milky, 

cloudy or dark appearance, it should be changed immediately as 

described in Section 11.4.

Figure 8, Oil Level Indicator

FULL

ADD OIL 

(See figures 

9 and 10)

OVERFILLED

11.3  Adding Oil

1.  Be sure that hydraulic torque wrench is fully retracted.
2.  Be certain that pump is off and that all hydraulic pressure is 

fully relieved. Refer to Section 10.0 for additional information.

3.  Disconnect pump AC power cord from electrical outlet.
4.  Disconnect hydraulic hoses from pump.
5.  With the pump in the normal (horizontal) operating position, 

check the oil level in the oil level indicator. Use the diagram 

in Figure 10 to determine the approximate amount of 

additional oil that must be added.

6.  Place the pump on a stable and level work surface, with the 

front cover facing UP, and the rear cover supported by the 

work surface. See Figure 9.

7.  Using a clean rag, remove any dirt from the area around the 

hydraulic reservoir drain/fill plug. Remove the drain/fill plug.

 

NOTICE

•  Refer to Section 11.1 for oil specifications. Use only new oil 

poured from a clean container.

•  Always use a funnel when adding oil. To avoid spillage and to 

ensure that pump internal venting functions properly during 

filling, funnel neck outer diameter must not exceed 1/2 inch 

[12 mm] or be less than 1/4" [6.3 mm]. Refer to Figure 9.

•  Add oil only with the pump front panel facing up, and with the 

pump positioned on a level surface.

•  When the maximum oil level is achieved, an internal overflow tube 

will direct oil to the concentric vents located around the oil drain/

fill port. Stop adding oil immediately when oil begins flowing from 

these vents. Wipe up any spilled oil with a clean rag.

•  Do not tilt or reposition the pump when adding oil. Overfilling 

and oil leakage will result.

•  Remove and dispose of any spilled oil in accordance with all 

applicable laws and regulations.

Figure 9, Adding Oil

Hyd. Oil 

Drain/Fill 

Plug

FILL POSITION

Funnel 

(user-supplied)

Hyd. Oil 

Drain/Fill 

Port

1/4 - 1/2" Dia. 

[6.3-

12.7 mm]

Содержание E-Pulse E Series

Страница 1: ...9 Rev B 07 19 To protect your warranty use only ENERPAC hydraulic oil Models EP3504TB and EP3504TB M EP3504TI and EP3504TI M EP3504TE and EP3504TE M E Series Electric Torque Wrench Pump Instruction Sh...

Страница 2: ...necting Hydraulic Hoses 9 5 3 Disconnecting Hydraulic Hoses 9 5 4 Hydraulic Reservoir 10 5 5 Hydraulic Reservoir Air Breather Filter 10 6 0 FEATURES AND CONTROLS 10 6 1 Carrying Handle 10 6 2 Ventilat...

Страница 3: ...e pressurized hydraulic hoses Escaping oil under pressure can penetrate the skin If oil is injected under the skin see a doctor immediately Do not pressurize disconnected couplers The system operating...

Страница 4: ...h the cord The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the pump grounding condu...

Страница 5: ...ifications on pump data plate Use of incorrect outlet could damage the motor 1 6 IP Ratings Ingress Protection IEC standard 60529 The pump IP rating is IP54 The pendant IP rating is IP67 Outdoor use i...

Страница 6: ...i bar in min l min in min l min in min l min in min l min RPM EP3504T_ 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600 2400 EP3504T_ M 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600...

Страница 7: ...SSURE 0 100 300 200 400 600 500 700 0 0 5 1 0 1 5 2 5 2 0 3 5 3 0 4 0 Oil flow l min Pressure bar METRIC Models EP3504TI EP3504TI M EP3504TE and EP3504TE M 240V FLOW vs PRESSURE 0 50 100 150 200 250 0...

Страница 8: ...stment Locknut 8 Hyd Reservoir Air Breather and Filter 9 Hyd Reservoir Oil Drain Fill Plug 10 Oil Level indicator 11 Front Cover Panel 12 Cooling Fins 13A Cooling Vent exhaust 13B Cooling Vents intake...

Страница 9: ...bending hoses Do not exceed the hose manufacturer s stated minimum bend radius If a hose becomes kinked or otherwise damaged it must be replaced Damaged hoses may rupture at high pressure Serious pers...

Страница 10: ...nal voltage of 200 250 VAC These units contain a European style Schuko power plug All configurations are single phase 50 60 Hz Before connecting electrical power to the pump be certain that the AC pow...

Страница 11: ...ing Positions NOT ALLOWED 7 3 Air Removal When the torque wrench is connected for the first time air may be trapped in the wrench and hoses To ensure smooth safe operation run the torque wrench throug...

Страница 12: ...he desired pressure 7 Release the green pendant button 8 Recheck the final pressure setting by holding the green pendant button and pressurizing the system 9 If the final pressure setting is not at th...

Страница 13: ...stored pressure is recorded NOTICE The pump will save the stored pressure within the available range of 1 000 to 10 000 psi 70 to 700 bar even after long periods of non use 9 2 Torquing Manual Mode 1...

Страница 14: ...4 Figure 8 Oil Level Indicator FULL ADD OIL See figures 9 and 10 OVERFILLED 11 3 Adding Oil 1 Be sure that hydraulic torque wrench is fully retracted 2 Be certain that pump is off and that all hydrau...

Страница 15: ...applicable laws and regulations 7 Remove the oil drain fill plug Allow all used oil to drain completely from the reservoir into the pan or container It may be necessary to tilt the pump slightly forw...

Страница 16: ...pump side surfaces to remove any accumulated dust or dirt Remove any dust or dirt from the pump front and rear covers and the pump top and bottom surfaces Be sure that all four air vents are unobstru...

Страница 17: ...ration is smooth Refer to Section 7 3 b External hydraulic leak Tighten connections Replace damaged components c Internal leakage in valve Contact Enerpac Authorized Service Center d Internal damage t...

Страница 18: ...pproximately 3 seconds after power has been reconnected This indicates that the pump is in normal operational mode b Pump electrical and or mechanical problems Contact Enerpac Authorized Service Cente...

Страница 19: ...lowed by a 1 second pause Sequence repeats until pump cools to an acceptable temperature Motor electrical or internal ambient temperature too high Allow time for pump temperature to decrease as requir...

Страница 20: ...and or in a sequence Refer to sections 8 0 and 9 0 of this manual for detailed instructions Pump must be connected to AC power Pendant buttons are not functional when AC power is disconnected Activat...

Страница 21: ...Notes 21...

Страница 22: ...Notes 22...

Страница 23: ...Notes 23...

Страница 24: ...http www enerpac com...

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