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13

9.0  MANUAL OPERATION

9.1  Pressure Adjustment - Manual Mode

  WARNING

Failure to observe and comply with the following precautions 

could result in death or serious personal injury. Property 

damage could also occur.

•  Always make pressure adjustments before putting torque 

wrench on nut or bolt head.

•  Pressure setting must be adjusted to provide the correct 

torque and to ensure that excessive torque is not applied.

•  Do not adjust pressure settings while pump is in use.
1.  Press and hold the red pendant button. Refer to Figure 4.
2.  While holding the red pendant button, press and hold the 

yellow pendant button. The pendant LED indicator light will 

blink red twice and the pendant will vibrate.

 

NOTICE

 Steps 1 and 2 reset the stored pressure to zero (0) 

psi/bar if a stored pressure had been previously set. It is not 

necessary to reset stored pressure. Manual mode will still function 

if a pressure is stored, but pump pressure will not exceed the 

stored pressure.
3.  Loosen the relief valve locknut and turn the relief valve 

adjustment knob counterclockwise until there is a light drag 

when turning. Refer to Figure 7.

4.  Press and hold the green pendant button to start pump 

motor.

 

NOTICE

 The green pendant button must be held down during 

the entirety of steps 5 through 8. Releasing the green pendant 

button will stop pump motor.
5.  Turn the relief valve adjustment knob clockwise to increase 

pressure to desired value.

 

NOTICE

 To obtain an accurate setting, decrease the pressure 

to a point below the final setting and then slowly increase the 

pressure until it reaches the final setting.
6.  Tighten the relief valve locknut when the pressure gauge 

reading is stable and is at the desired pressure.

7.  Release the green pendant button.
8.  Recheck the final pressure setting by holding the green 

pendant button and pressurizing the system.

9.  If the final pressure setting is not at the desired setting, then 

repeat the procedure described in steps 3 through 8. If the 

final pressure setting is at the desired setting, then proceed 

to step 10.

10.  Press and hold the green pendant button. When the pump 

reaches the previously set pressure, press the yellow pendant 

button.

11.  Release the yellow and green pendant buttons.
12.  The pendant LED indicator light will blink yellow and the 

pendant will vibrate three times when stored pressure is 

recorded.

 

NOTICE

 The pump will save the stored pressure (within the 

available range of 1,000 to 10,000 psi [70 to 700 bar]) even after 

long periods of non-use.

9.2  Torquing - Manual Mode

1.  Place torque wrench on nut or bolt.
2.  Press and hold the green pendant button to begin an 

advance cycle. Pendant will vibrate and the indicator light 

will blink green until within ±250 psi [17 bar] of the stored 

pressure is reached.

 

NOTICE

•  If stored pressure was reset and a new setting was not entered, 

the pump will continue to build pressure until the manual relief 

valve setting (Section 9.1 step 6) is reached.

•  If stored pressure exists and pump is run in manual mode, 

then:
-  Pendant LED indicator light blinks green if pressure is 

below

 

stored pressure value.

-  Pendant LED indicator light blinks yellow if pressure is 

equal 

to 

stored pressure value.

-  Pendant LED indicator light blinks red if pressure is 

above

 

stored pressure value.

•  The pump can be run in manual mode without entering a 

stored pressure setting. If there is no stored pressure setting, 

the pump pressure will build until it reaches the manual relief 

valve setting.

•  The pendant LED indicator light will blink green and the 

pendant will vibrate once when the pump motor is turned on.

•  The pendant will vibrate twice when the pump motor stops.
•  If relief pressure is achieved before the torque wrench fully 

advances, then desired torque has been achieved.

•  If relief pressure is not achieved before the torque wrench fully 

advances, then the desired torque has not been achieved and 

further cycles are required.

3.  Release green pendant button to start a retract cycle.
4.  Repeat steps 2 and 3 until target torque is achieved.
5.  If inputs from the pendant are not received within three 

seconds of completing a retract cycle, then the pump will 

automatically dump all remaining system pressure and turn 

off.

10.0  DEPRESSURIZING THE SYSTEM

The pump automatically dumps system pressure whenever the 

pump motor stops whether manually or automatically under 

normal operating conditions. If pressure is trapped, to manually 

relieve pressure perform the following procedure:

 

NOTICE

 The pump must be connected to an AC power source 

for this procedure.
1.  Be sure the pump motor is off.
2.  Press and hold the red pendant button. Refer to Figure 4.
3.  While holding the red pendant button, press and hold the 

green pendant button. Pressure gauge should now show 

zero (0) psi/bar.

4.  After the pressure gauge shows zero (0) psi/bar, release red 

and green pendant buttons.

Содержание E-Pulse E Series

Страница 1: ...9 Rev B 07 19 To protect your warranty use only ENERPAC hydraulic oil Models EP3504TB and EP3504TB M EP3504TI and EP3504TI M EP3504TE and EP3504TE M E Series Electric Torque Wrench Pump Instruction Sh...

Страница 2: ...necting Hydraulic Hoses 9 5 3 Disconnecting Hydraulic Hoses 9 5 4 Hydraulic Reservoir 10 5 5 Hydraulic Reservoir Air Breather Filter 10 6 0 FEATURES AND CONTROLS 10 6 1 Carrying Handle 10 6 2 Ventilat...

Страница 3: ...e pressurized hydraulic hoses Escaping oil under pressure can penetrate the skin If oil is injected under the skin see a doctor immediately Do not pressurize disconnected couplers The system operating...

Страница 4: ...h the cord The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the pump grounding condu...

Страница 5: ...ifications on pump data plate Use of incorrect outlet could damage the motor 1 6 IP Ratings Ingress Protection IEC standard 60529 The pump IP rating is IP54 The pendant IP rating is IP67 Outdoor use i...

Страница 6: ...i bar in min l min in min l min in min l min in min l min RPM EP3504T_ 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600 2400 EP3504T_ M 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600...

Страница 7: ...SSURE 0 100 300 200 400 600 500 700 0 0 5 1 0 1 5 2 5 2 0 3 5 3 0 4 0 Oil flow l min Pressure bar METRIC Models EP3504TI EP3504TI M EP3504TE and EP3504TE M 240V FLOW vs PRESSURE 0 50 100 150 200 250 0...

Страница 8: ...stment Locknut 8 Hyd Reservoir Air Breather and Filter 9 Hyd Reservoir Oil Drain Fill Plug 10 Oil Level indicator 11 Front Cover Panel 12 Cooling Fins 13A Cooling Vent exhaust 13B Cooling Vents intake...

Страница 9: ...bending hoses Do not exceed the hose manufacturer s stated minimum bend radius If a hose becomes kinked or otherwise damaged it must be replaced Damaged hoses may rupture at high pressure Serious pers...

Страница 10: ...nal voltage of 200 250 VAC These units contain a European style Schuko power plug All configurations are single phase 50 60 Hz Before connecting electrical power to the pump be certain that the AC pow...

Страница 11: ...ing Positions NOT ALLOWED 7 3 Air Removal When the torque wrench is connected for the first time air may be trapped in the wrench and hoses To ensure smooth safe operation run the torque wrench throug...

Страница 12: ...he desired pressure 7 Release the green pendant button 8 Recheck the final pressure setting by holding the green pendant button and pressurizing the system 9 If the final pressure setting is not at th...

Страница 13: ...stored pressure is recorded NOTICE The pump will save the stored pressure within the available range of 1 000 to 10 000 psi 70 to 700 bar even after long periods of non use 9 2 Torquing Manual Mode 1...

Страница 14: ...4 Figure 8 Oil Level Indicator FULL ADD OIL See figures 9 and 10 OVERFILLED 11 3 Adding Oil 1 Be sure that hydraulic torque wrench is fully retracted 2 Be certain that pump is off and that all hydrau...

Страница 15: ...applicable laws and regulations 7 Remove the oil drain fill plug Allow all used oil to drain completely from the reservoir into the pan or container It may be necessary to tilt the pump slightly forw...

Страница 16: ...pump side surfaces to remove any accumulated dust or dirt Remove any dust or dirt from the pump front and rear covers and the pump top and bottom surfaces Be sure that all four air vents are unobstru...

Страница 17: ...ration is smooth Refer to Section 7 3 b External hydraulic leak Tighten connections Replace damaged components c Internal leakage in valve Contact Enerpac Authorized Service Center d Internal damage t...

Страница 18: ...pproximately 3 seconds after power has been reconnected This indicates that the pump is in normal operational mode b Pump electrical and or mechanical problems Contact Enerpac Authorized Service Cente...

Страница 19: ...lowed by a 1 second pause Sequence repeats until pump cools to an acceptable temperature Motor electrical or internal ambient temperature too high Allow time for pump temperature to decrease as requir...

Страница 20: ...and or in a sequence Refer to sections 8 0 and 9 0 of this manual for detailed instructions Pump must be connected to AC power Pendant buttons are not functional when AC power is disconnected Activat...

Страница 21: ...Notes 21...

Страница 22: ...Notes 22...

Страница 23: ...Notes 23...

Страница 24: ...http www enerpac com...

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