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17

Table 1 - Troubleshooting Guide (continued)

Symptom

Possible Cause

Action

4.  Low fluid output.

a.  AC line voltage too low.

Low AC line voltage may result in lower motor speeds and 

reduced hydraulic output.

b.  External or internal system leak.

Repair or replace components as required.

c.  Pump needs priming.

Add oil to reservoir as required. Refer to Section 11.2. 

Follow priming procedure in Section 11.5 if pump reservoir 

was emptied during operation or while pump was being 

serviced.

d.  Bypass valve malfunction.

Contact Enerpac Authorized Service Center.

e.  Pump oil intake suction filter is 

dirty.

Contact Enerpac Authorized Service Center.

f.  Pump internal leakage.

Contact Enerpac Authorized Service Center.

g.  Pump seals worn or damaged

Contact Enerpac Authorized Service Center.

h.  Internal damage to pump and/or 

motor.

Contact Enerpac Authorized Service Center.

5.  Torque wrench will not 

advance or retract.

a.  Low oil level.

Add oil until reservoir is completely full.

b.  Relief valve setting is too low.

Increase relief valve setting. Refer to Section 9.1.

c.  Pump needs priming.

Follow priming procedure in Section 11.5 if pump reservoir 

was emptied during operation or while pump was being 

serviced.

d.  Pump oil intake suction filter is 

dirty.

Contact Enerpac Authorized Service Center.

e.  Internal damage to valve.

Contact Enerpac Authorized Service Center.

6.  Torque wrench advances 

and retracts erratically.

a.  Air in the system.

Advance and retract the torque wrench until operation is 

smooth. Refer to Section 7.3.

b.  External hydraulic leak.

Tighten connections. Replace damaged components.

c.  Internal leakage in valve.

Contact Enerpac Authorized Service Center.

d.  Internal damage to valve.

Contact Enerpac Authorized Service Center.

e.  Internal damage to pump.

Contact Enerpac Authorized Service Center.

7.  Noisy pump operation.

a.  Pump needs priming.

Refer to Section 11.5 for priming procedure.

b.  High oil flow over relief valve.

The user-adjustable relief valve may create a high pitched 

noise when relieving high oil flow.

c.  Relief pressure setting too close 

to pump bypass valve setting.

Avoid setting relief valve at the pump bypass setting of 

3,000 psi [207 bar] whenever possible.

d.  Damaged and/or loose 

components inside pump, 

vibrating and/or making contact.

Contact Enerpac Authorized Service Center.

e.  Pump elements worn or 

damaged.

Contact Enerpac Authorized Service Center.

f.  Motor worn or damaged.

Contact Enerpac Authorized Service Center.

8.  Pump runs hot.

a.  Low oil level.

Check oil level with pump stopped and torque wrench 

retracted. Add oil if low. Refer to Section 11.3.

b.  Flow is restricted or blocked.

Check hydraulic couplers for full engagement. Check 

hoses for blockage or kinks.

c.  Oil flowing over the relief valve for 

long periods of time.

Reduce the amount of motor running time while oil is 

flowing over the relief valve.

d.  Pump air vents obstructed and/

or pump cooling fins covered with 

dirt.

Clear any obstructions from pump cooling vents. Remove 

any dirt or dust from pump cooling fins.

e.  Low voltage.

Check AC line voltage. Pump can operate during a limited 

low voltage condition but overheating may result.

(continued on next page)

Содержание E-Pulse E Series

Страница 1: ...9 Rev B 07 19 To protect your warranty use only ENERPAC hydraulic oil Models EP3504TB and EP3504TB M EP3504TI and EP3504TI M EP3504TE and EP3504TE M E Series Electric Torque Wrench Pump Instruction Sh...

Страница 2: ...necting Hydraulic Hoses 9 5 3 Disconnecting Hydraulic Hoses 9 5 4 Hydraulic Reservoir 10 5 5 Hydraulic Reservoir Air Breather Filter 10 6 0 FEATURES AND CONTROLS 10 6 1 Carrying Handle 10 6 2 Ventilat...

Страница 3: ...e pressurized hydraulic hoses Escaping oil under pressure can penetrate the skin If oil is injected under the skin see a doctor immediately Do not pressurize disconnected couplers The system operating...

Страница 4: ...h the cord The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the pump grounding condu...

Страница 5: ...ifications on pump data plate Use of incorrect outlet could damage the motor 1 6 IP Ratings Ingress Protection IEC standard 60529 The pump IP rating is IP54 The pendant IP rating is IP67 Outdoor use i...

Страница 6: ...i bar in min l min in min l min in min l min in min l min RPM EP3504T_ 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600 2400 EP3504T_ M 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600...

Страница 7: ...SSURE 0 100 300 200 400 600 500 700 0 0 5 1 0 1 5 2 5 2 0 3 5 3 0 4 0 Oil flow l min Pressure bar METRIC Models EP3504TI EP3504TI M EP3504TE and EP3504TE M 240V FLOW vs PRESSURE 0 50 100 150 200 250 0...

Страница 8: ...stment Locknut 8 Hyd Reservoir Air Breather and Filter 9 Hyd Reservoir Oil Drain Fill Plug 10 Oil Level indicator 11 Front Cover Panel 12 Cooling Fins 13A Cooling Vent exhaust 13B Cooling Vents intake...

Страница 9: ...bending hoses Do not exceed the hose manufacturer s stated minimum bend radius If a hose becomes kinked or otherwise damaged it must be replaced Damaged hoses may rupture at high pressure Serious pers...

Страница 10: ...nal voltage of 200 250 VAC These units contain a European style Schuko power plug All configurations are single phase 50 60 Hz Before connecting electrical power to the pump be certain that the AC pow...

Страница 11: ...ing Positions NOT ALLOWED 7 3 Air Removal When the torque wrench is connected for the first time air may be trapped in the wrench and hoses To ensure smooth safe operation run the torque wrench throug...

Страница 12: ...he desired pressure 7 Release the green pendant button 8 Recheck the final pressure setting by holding the green pendant button and pressurizing the system 9 If the final pressure setting is not at th...

Страница 13: ...stored pressure is recorded NOTICE The pump will save the stored pressure within the available range of 1 000 to 10 000 psi 70 to 700 bar even after long periods of non use 9 2 Torquing Manual Mode 1...

Страница 14: ...4 Figure 8 Oil Level Indicator FULL ADD OIL See figures 9 and 10 OVERFILLED 11 3 Adding Oil 1 Be sure that hydraulic torque wrench is fully retracted 2 Be certain that pump is off and that all hydrau...

Страница 15: ...applicable laws and regulations 7 Remove the oil drain fill plug Allow all used oil to drain completely from the reservoir into the pan or container It may be necessary to tilt the pump slightly forw...

Страница 16: ...pump side surfaces to remove any accumulated dust or dirt Remove any dust or dirt from the pump front and rear covers and the pump top and bottom surfaces Be sure that all four air vents are unobstru...

Страница 17: ...ration is smooth Refer to Section 7 3 b External hydraulic leak Tighten connections Replace damaged components c Internal leakage in valve Contact Enerpac Authorized Service Center d Internal damage t...

Страница 18: ...pproximately 3 seconds after power has been reconnected This indicates that the pump is in normal operational mode b Pump electrical and or mechanical problems Contact Enerpac Authorized Service Cente...

Страница 19: ...lowed by a 1 second pause Sequence repeats until pump cools to an acceptable temperature Motor electrical or internal ambient temperature too high Allow time for pump temperature to decrease as requir...

Страница 20: ...and or in a sequence Refer to sections 8 0 and 9 0 of this manual for detailed instructions Pump must be connected to AC power Pendant buttons are not functional when AC power is disconnected Activat...

Страница 21: ...Notes 21...

Страница 22: ...Notes 22...

Страница 23: ...Notes 23...

Страница 24: ...http www enerpac com...

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