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EIGHTEENTH EDITION – JUNE 2015

Frontier Boilers

OWNER AND INSTALLATION MANUAL

OILHEAT EDITION

Manufactured By:

Energy Kinetics, Inc.

51 Molasses Hill Road

Lebanon, NJ 08833

(908) 735-2066

www.energykinetics.com

INSTALLER:

HANG THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS VISIBLY NEXT
TO THE BOILER USING THE SUPPLIED POUCH.

HOMEOWNER/USER: READ AND SAVE THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS FOR

FUTURE REFERENCE.

MH28303

UL 726;

CAN/CSA-B140.7-05
CAN/CSA-B140.0-03
CAN/CSA-B139-M91

Low-Press Boiler

This product meets the Energy Star

guidelines for efficiency

ASME certified by EKI.

Certificate plate is under

the jacket on the steel

vessel.

Содержание System 2000 EK1 Frontier

Страница 1: ...NSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS VISIBLY NEXT TO THE BOILER USING THE SUPPLIED POUCH HOMEOWNER USER READ AND SAVE THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS FOR FUTURE REFERENCE MH...

Страница 2: ...n or equipment damage from corrosive flue products Do not store or use gasoline or other flammable vapors or liquids near or in the same room as the burner Do not use or store laundry products paint v...

Страница 3: ...r 20 Oil Burner Operation 8 Chimney Venting 21 Digital Manager Operation Summary 9 L Vent Chimney 22 Digital Energy Manager Check 9 Sidewall Venting 23 2 Minute Diagnostics 9 Fuel Systems 23 Additiona...

Страница 4: ...to relight If the burner relights successfully then no further action is needed If the burner goes into lock out again contact a qualified service agency for help ANNUAL MAINTENANCE The SYSTEM 2000 bo...

Страница 5: ...L CODES THAT MAY DIFFER FROM THIS MANUAL AND IN ACCORDANCE WITH THE FOLLOWING CODES AS APPLICABLE N F P A No 70 National Electrical Code A N S I N F P A No 31 Installation of Oil Burning Equipment A N...

Страница 6: ...s completed at the end of each heat call virtually eliminating off cycle losses Your System 2000 holds a minimal quantity of water so it begins to supply heat in about 90 seconds This rapid response m...

Страница 7: ...o the freight carrier before installation The receiver is responsible for following the claims procedure of the freight carrier The freight carrier is responsible for taking prompt action on all claim...

Страница 8: ...5 feet of straight pipe For example if three 90 degree elbows are used then the length of pipe run may increase to 35 feet For longer runs up to 40 feet with up to five 90 degree elbows immediately in...

Страница 9: ...to clean out doors that are located out of doors CAUTION If liner is not sound or if existing tile liner fails to contain intermittent condensation or if excessive debris is found at the base of the...

Страница 10: ...position This enables the Inducer light and allows the Digital Manager to control the inducer Refer to Digital Manager Section for option switch settings and inducer timing details FUEL SYSTEMS NOTICE...

Страница 11: ...o insert the burner head 2 3 8 into the boiler Energy Kinetics installs a ceramic sleeve the amulet to protect the burner head from the heat of combustion and then seals the air tube flange joint with...

Страница 12: ...st be disconnected to allow door to swing down BOILER MOUNTING on STANDARD BASE FIG 2B The back support bar should be mounted to the holes just in front of the 2 slot Line up the rear holes in the leg...

Страница 13: ...nergy Kinetics to obtain piping and wiring instructions for alternate applications such as hydronic heating radiant heating domestic hot water swimming pool heating multiple boilers injection loops et...

Страница 14: ...TER TREATMENT Addition of boiler water treatment is recommended to reduce lime buildup inside the boiler Energy Kinetics recommends addition of one quart of 8 Way Boiler Treatment per 30 gallons syste...

Страница 15: ...for an extended period of time LINE VOLTAGE WIRING DIAGRAMS WIRING and CONTROLS The Frontier Heating System is furnished with controls and basic accessories as illustrated and described in this manua...

Страница 16: ...ir handler wiring heat pump wiring isolation relays for thermostats and isolation relays for heat motors or circulators etc The single 24 volt 50VA transformer is suitable for the Digital Manager and...

Страница 17: ...ting 3 Inducer Purge Temp ON stop purge when Boiler Return Temp cools down to 120 o F OFF stop purge when Boiler Return Temp cools to140 o F See Switch 4 4 Inducer Purge Time ON 3 minutes minimum OFF...

Страница 18: ...f of manager Attach one lead from zone valve or relay to corresponding zone output and the other lead to 24VAC on lower half 5 Option switches control energy recovery for extra zone outputs see Locati...

Страница 19: ...GER MAKE CERTAIN THE FOLLOWING REQUIREMENTS HAVE BEEN SATISFIED BEFORE START UP 1 The boiler and piping are completely filled with water 2 Re check wiring to ensure that it is correct and in accordanc...

Страница 20: ...l start to rise A slight odor is common on initial light off as combustion chamber and converter surfaces warm for the first time 5 NOTICE Perform smoke test immediately after light off Smoke test sho...

Страница 21: ...is turning or vent blockage 1 DANGER Verify proper operation of high limit aquastat a With a Digital Manager i Remove all heat and hot water calls No input lights on left side of manager ii Turn Syst...

Страница 22: ...operating aquastat and will turn off the burner if return temperature reaches 170 F operating limit The zone outputs will open when the return temperature is above 140 F and close zone outputs when t...

Страница 23: ...eck the zone valve and it s wiring For hot water check the hot water relay wiring and the bronze circulator This is the sidewall vent inducer output light This light will only operate if option switch...

Страница 24: ...e output wiring check all wiring re connect quick connector and repeat steps 1 2 and 3 until problem is resolved You re done The manager is functioning properly Remember to reset thermostats to origin...

Страница 25: ...unctioning of each output zone never apply a jumper to the Digital Manager output terminals The easiest way to test each zone output is to remove the red sensor lead The Manager should go into Service...

Страница 26: ...d heat cycle Does boiler return heat up properly NO Check circulator Possible closed or blocked bypass YES Intermittent problem Check low voltage wiring for tightness from Manager through relay board...

Страница 27: ...iate jumper action below with Manager in place BURNER Jumper BB or TT on burner control Burner will run on limit whenever Manager calls circulator The boiler may overheat slightly during energy recove...

Страница 28: ...available for nominal rebuild charge and require the return of a Manager Manager must be rebuildable Preheat cycle zones will open when boiler return is above 140o F 150o F if option switch 1 is on Re...

Страница 29: ...ing and insert it approximately 8 into the boiler Connect this tube to your test probe using a piece of hose Clean boiler flue passage if the draft difference between the flue box 1 and over fire test...

Страница 30: ...Sidewall Vent Only A Remove power from the inducer Option switch 2 on a Digital Manager B Start burner Safety lockout should occur in approximately 1 minute C Restore power to the inducer Step 8 Check...

Страница 31: ...boiler with the exhaust opening in the 3 o clock position Chamber outlet must fit behind or alongside the metal tab supply nipple in the top rear of the boiler 7 With chamber fully inserted slightly...

Страница 32: ...98 Amulet ceramic sleeve 10 0416F 10 0435F Plate Heat Exchanger PART NO DESCRIPTION PART NO DESCRIPTION 10 0418D Digital Manager 10 0438C 0010 Cartridge EK2 Main Circ C I 10 0434H Air Vent 10 0465 Pri...

Страница 33: ...le After 10 years there will be a proportionate charge based upon the time the defective assembly was in service The proportionate charge will be equal to the appropriate percentage of the trade list...

Страница 34: ...homeowner agrees to make all reasonable efforts to settle any disagreement arising in connection with this claim before resorting to legal remedies in courts If you have any questions about the cover...

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