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SS2100r H

S Analyzer

4900002189 rev. D 3-7-18

Exposure to toxic gas (H

S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Electrocution hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Explosion hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Gas Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

To keep the sampling lines clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Excessive Sampling Gas Temperatures and Pressures . . . . . . . . . . . . . . . . . . . . B-4

Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Cleaning the Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Tools and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

To clean the mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Instrument Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Service Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

Service Repair Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

To prepare the analyzer for shipment or storage . . . . . . . . . . . . . . . . . . . . B-12

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14

Содержание SpectraSensors SS2100r

Страница 1: ...SS2100r H2S Analyzer Rack Mount Hardware Manual P N 4900002189 rev D...

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Страница 3: ...om Copyright 2018 SpectraSensors Inc No part of this manual may be reproduced in whole or in part without the express written permission of SpectraSensors Inc SpectraSensors reserves the right to chan...

Страница 4: ......

Страница 5: ...Installing the Analyzer 2 1 Lifting carrying the analyzer 2 1 Mounting the analyzer 2 2 Connecting electrical power to the analyzer 2 2 To connect electrical power to the analyzer 2 3 Connecting the s...

Страница 6: ...ling lines clean B 3 Excessive Sampling Gas Temperatures and Pressures B 4 Electrical Noise B 4 Cleaning the Mirrors B 4 Tools and Supplies B 5 To clean the mirrors B 5 Instrument Problems B 7 Service...

Страница 7: ...Figure 1 7 View of right and left sides of analyzer enclosure with side panels removed 1 10 Figure 1 8 Analyzer electronics assembly 1 11 Figure 1 9 Label placement on front and rear of analyzer encl...

Страница 8: ...SS2100r H2S Analyzer iv 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 9: ...e 1 1 Fuse specifications 1 12 Table 2 1 9 pin D sub connector pin assignments 2 4 Table A 1 General analyzer specifications A 1 Table A 2 Replacement parts for SS2100r A 2 Table B 1 Potential instrum...

Страница 10: ...SS2100r H2S Analyzer vi 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 11: ...able of Contents This manual addresses the most common configuration of the SS2100r Images tables and charts are included to provide a visual understanding of the analyzer and its functions Special sy...

Страница 12: ...the NASA Caltech Jet Propulsion Laboratory JPL for the purpose of commercializing space proven measurement technologies initially developed at JPL SpectraSensors was acquired by the Endress Hauser Gro...

Страница 13: ...le than traditional surface based sensors that are subject to surface contamination In its simplest form a diode laser absorption spectrometer typically consists of a sample cell with a mirror at one...

Страница 14: ...ystem s relative intensity to mirror contamination The positive slope of raw data results from ramping the current to tune the laser which not only increases the wavelength with current but also cause...

Страница 15: ...surements that are unaffected by mirror contamination 3 0 2 5 2 0 1 5 1 0 0 5 Incident Energy I0 Raw Signal I Raw Signal I Contaminated Mirrors Wavelength a u Signal a u 0 0 Figure 1 2 Typical raw sig...

Страница 16: ...a sophisticated signal detection technique called wavelength modulation spectroscopy WMS When employing WMS the laser drive current is modulated with a kHz sine wave as the laser is rapidly tuned A lo...

Страница 17: ...outputs Quick disconnect fittings are provided for the sample supply and return lines Inside the analyzer enclosure there are two compartments as shown in Figure 1 6 and Figure 1 7 The left compartmen...

Страница 18: ...SS2100r H2S Analyzer 1 8 4900002189 rev D 3 7 18 Figure 1 5 View of front and rear panels of the analyzer...

Страница 19: ...Introduction Hardware Manual 1 9 Figure 1 6 View of inside the analyzer enclosure with top panels removed...

Страница 20: ...SS2100r H2S Analyzer 1 10 4900002189 rev D 3 7 18 Figure 1 7 View of right and left sides of analyzer enclosure with side panels removed...

Страница 21: ...e spectra A DIN rail holds fused terminal blocks the temperature controller and solid state relay for the heater powered relays controlling the solenoid valves and un powered relays serving as alarm c...

Страница 22: ...x 20 mm Time Delay 250VAC 1 0A Figure 1 8 F3 24 VDC Miniature Fuse 5 x 20 mm Time Delay 250VAC 1 6A Figure 1 5 F4 F5 230 VAC Miniature Fuse 5 x 20 mm 250VAC 5 0A Fuse Rating label stating maximum vol...

Страница 23: ...y grounding points INVISIBLE LASER RADIATION Avoid exposure to beam Class 3b Radiation Product Refer servicing to the manufacturer qualified personnel INVISIBLE LASER RADIATION Avoid exposure to beam...

Страница 24: ...ARK LABEL ANALYZER RATING LABEL GENERAL WARNING LABEL MANUFACTURER LABEL SYSTEM SERIAL TAG FRONT REAR SAMPLE CELL PRESSURE SET 689 5 MBAR MAX 10 PSIG MAX MAXIMUM CELL PRESSURE LABEL MAXIMUM SAMPLE PRE...

Страница 25: ...Introduction Hardware Manual 1 15 Figure 1 10 Label placement on the inside of the analyzer enclosure...

Страница 26: ...REV ELECTRIC SHOCK WARNING LABEL TERMINAL LABEL FUSE LABEL ENERGIZED FUSE WARNING LABEL ENERGIZED FUSE WARNING LABEL PROTECTIVE EARTH GROUND LABEL ELECTRIC SHOCK WARNING LABEL GENERAL WARNING LABEL Fi...

Страница 27: ...t surface Carefully inspect the enclosure for dents dings or general damage Inspect the input and output connections flow meter temperature gauge keypad and display for damage Report any damage to the...

Страница 28: ...porting the analyzer when slid clear of the rack for inspection or maintenance Refer to the as built drawings for detailed mounting dimensions Connecting electrical power to the analyzer The analyzer...

Страница 29: ...ing on which terminals are used normally open NO or normally closed NC The relay for the General Fault Alarm is configured to be fail safe or normally energized so the dry contact will open in the eve...

Страница 30: ...rn lines 1 Determine appropriate tubing routes from the sample supply and sample return points to the analyzer 2 Run stainless steel tubing from the sample supply and sample return points to the sampl...

Страница 31: ...op output in the field from source to sink The work must be performed by personnel qualified in electronics assembly To change the 4 20 mA board from source to sink 1 Disconnect power from the analyze...

Страница 32: ...put below 6 Replace and the left side enclosure cover Calibrating the analog output 1 Connect a calibrator and digital multi meter into the circuit 2 On the analyzer keypad press 2 Mode 2 the password...

Страница 33: ...perator s Manual Conditioning the Analyzer The sample conditioning system for the SS2100r is built into the analyzer system Newly installed systems may have some trace contaminants and or are intended...

Страница 34: ...SS2100r H2S Analyzer 2 8 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 35: ...ficiency indicator is mounted at the outlet of the scrubber as shown in Figure 3 2 and Figure 3 3 The powder material in the scrubber efficiency indicator changes color from turquoise to dark grey if...

Страница 36: ...0r H2S Analyzer 3 2 4900002189 rev D 3 7 18 Figure 3 1 Predicted scrubber lifetime based on average H2S load SCRUBBER CLAMP SCRUBBER SWAGELOK NUTS FLOW Figure 3 2 Scrubber and scrubber efficiency indi...

Страница 37: ...H2S Scrubber Hardware Manual 3 3 Figure 3 3 H2S scrubber efficiency indicator front view of analyzer Figure 3 4 H2S scrubber efficiency indicator before and after breakthrough...

Страница 38: ...r Powering Down the Analyzer in the Firmware Manual 2 Turn off the process gas 3 Allow the sample to flow until all residual gas has been dissipated from the lines as indicated by no flow on the sampl...

Страница 39: ...pectraSensors recommends using a liquid leak detector 17 Disconnect the bottle of nitrogen and connect the process gas line to the sample supply port at the specified supply pressure 18 Turn on the pr...

Страница 40: ...the Analyzer in the Firmware Manual Disposal of Used Scrubbers 1 Discard used scrubber and scrubber indicator in appropriate receptacle Depleted H2S scrubbers and scrubber indicators contain predomina...

Страница 41: ...libration Certificate Measurement Cell Flow Rate Refer to the Calibration Certificate Contaminant Sensitivity None for gas phase glycol methanol amines or mercaptans Electrical Communications Input Vo...

Страница 42: ...cing this component without technical support could cause damage to other components Refer to Service Contact on page B 11 4500002012 Fuse Miniature 5 x 20 mm 1 Amp 110 VAC 1 Amp 240 VAC 2 4500002016...

Страница 43: ...ttempting replacement Replacing this component without technical support could cause damage to other components Refer to Service Contact on page B 11 1 0219900017 Kit Cleaning Tools Optical Cell No Ch...

Страница 44: ...SS2100r H2S Analyzer A 4 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 45: ...tential hazards present when servicing the analyzer Mitigating risks Refer to the instructions for each situation listed below to mitigate associated risks Class 3B invisible laser radiation possible...

Страница 46: ...the system enclosure Electrocution hazard 1 Shut off power at the main disconnect external to the analyzer 2 Remove the analyzer system cover If service must be performed with power engaged gain adjus...

Страница 47: ...nes as contamination free as possible To keep the sampling lines clean 1 Make sure that a membrane separator filter included with most systems is installed ahead of the analyzer and operating normally...

Страница 48: ...levels of electrical noise can interfere with laser operation and cause it to become unstable Always connect the analyzer to a properly grounded power source Cleaning the Mirrors If contamination make...

Страница 49: ...outgassing grease Flashlight To clean the mirrors 1 Power down the analyzer following the procedure outlined in To power down the analyzer in the Firmware Manual 2 Isolate the sample conditioning sys...

Страница 50: ...able gloves 9 Double fold a clean sheet of lens cleaning cloth and clamp near and along the fold with the hemostats or fingers to form a brush Process samples may contain hazardous material in potenti...

Страница 51: ...asurement cell or 17 in lbs 0 8 m measurement cell Instrument Problems If the instrument does not appear to be hampered by gas leaks contamination excessive sampling gas temperatures and pressures or...

Страница 52: ...alignment problem Refer to Service Contact on page B 11 for information Possible mirror contamination issue Contact a factory service representa tive for information If advised to do so clean the mirr...

Страница 53: ...llow wires and 24 VDC on orange wires from power supply Check connections on display commu nication and power cables Strange characters appear on front panel display Check connections on display commu...

Страница 54: ...hould be near 4 7 VDC If not the problem is probably on the ARM9 main board Return to factory for service Reading seems to always be high by a fixed amount Capture diagnostic data and send the file to...

Страница 55: ...scale If 4 20 mA Alarm Action is set to 1 look on display for an error message see To change parameters in Mode 2 in the Firmware Manual Gas concentration is greater than or equal to full scale value...

Страница 56: ...e packaging Depending on the size and weight the packaging may consist of a cardboard skinned container or a wooden crate All inlets and vents are capped and protected when packaged for shipment If th...

Страница 57: ...sing the original fittings supplied as part of the packaging from the factory 12 Pack the equipment in the original packaging in which it was shipped if available If the original packaging material is...

Страница 58: ...y shall become inapplicable in instances where the items have been misused or otherwise subjected to negligence by the Buyer Notwithstanding any other provision of this contract no other warranties wh...

Страница 59: ...Excessive sampling gas pressure B 1 B 4 B 7 Excessive sampling gas temperature B 1 B 4 B 7 F Faults Laser Power Low Alrm B 3 B 4 Laser power too low B 8 New Scrubber Alarm 3 4 Pressure High Alarm B 4...

Страница 60: ...tor 3 4 Resonances Natural frequencies S Safety symbols 1 12 Sample cell B 3 Sample conditioning system SCS B 5 Sample gas 1 3 Scrubber 1 7 3 1 3 2 3 5 Life span 3 1 Scrubber efficiency indicator 3 1...

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