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Prosonic Flow 92

9 Trouble-shooting

Hauser

53

9.5

Spare parts

Section 9.1 contains a detailed trouble-shooting guide. The measuring device, moreo-
ver, provides additional support in the form of continuous self-diagnosis and error mes-
sages. Trouble-shooting can entail replacing defective components with tested spare
parts. The illustrations below show the available scope of spare parts.

!

Note!
You can order spare parts directly from your E+H service organisation by providing the
serial number printed on the nameplates (see Page 9).

Spare parts are shipped as sets comprising the following parts:
• Spare part
• Additional parts, small items (threaded fasteners, etc.)
• Mounting instructions
• Packaging

Transmitter spare parts

Fig. 37:

Spare parts for Prosonic Flow 92 transmitter

1

Power adapter

2

Battery pack

3

Carrying strap

The Prosonic Flow 92 transmitter is also available as a replacement device.
Please contact your nearest E+H service organisation.

9.6

Replacing the device fuse

Please contact your local E+H representative if the device fuse is defective.

F

0

6

-9

2

x

xxxxx

-0

9

-0

0

-0

6

-x

x

-0

0

0

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Содержание prosonic flow 92

Страница 1: ...BA083D 06 en 11 03 50102533 Valid from software version V 1 01 XX measuring amplifier prosonic flow 92 Portable Ultrasonic Flow Measuring System Operating Instructions...

Страница 2: ...e transmit ter first to the power adapter or if the battery is fully charged operate with battery power Display and operating elements Page 35 A short overview of the different display and operating e...

Страница 3: ...sors easily With Prosonic Flow U you receive the sensor distance as distance data Installation of the sensor transmitter connecting cable Page 25 Commissioning with SITE SETUP menu Page 42 You can com...

Страница 4: ...Brief operating instructions Prosonic Flow 92 4 Endress Hauser...

Страница 5: ...4 2 2 Connecting the analog input output 29 4 2 3 Data logging connection 30 4 2 4 Cable connection 32 4 3 Potential equalisation 33 4 4 Degree of protection 33 4 5 Post connection check 33 5 Operati...

Страница 6: ...he index to locate all function descriptions 63 11 1 Function matrix Prosonic Flow 92 64 11 2 Group matrix MEASUREMENT 65 11 2 1 Group MEASUREMENT 66 11 3 Group matrix SITE SETUP 67 11 3 1 Group SITE...

Страница 7: ...ts Installation connection to the electricity supply commissioning and maintenance of the device must be carried out by trained qualified specialists authorised to perform such work by the facility s...

Страница 8: ...devices are designed to meet state of the art safety requirements They have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable st...

Страница 9: ...late specifications for the Prosonic Flow 92 transmitter example 1 Order code serial number see the specifications on the order confirmation for the meanings of the individual letters and digits 2 Pow...

Страница 10: ...rder confirmation for the meanings of the individual letters and digits 2 Sensor type 3 Range of nominal diameter DN 15 100 4 Max liquid temperature range 20 C 4 F 80 C 175 F 5 Degree of protection 6...

Страница 11: ...comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equip ment for Measurement Control Regulation and Laboratory Procedures The measurin...

Страница 12: ...2 Identification Prosonic Flow 92 12 Endress Hauser...

Страница 13: ...arrying case supplied when transporting them to the measuring point 3 1 3 Storage Note the following points Pack the measuring device in such a way as to protect it reliably against impact for storage...

Страница 14: ...ing Do not install directly upstream from an open pipe outlet in a down pipe Fig 4 Installation location Down pipes Notwithstanding the above the installation proposal below permits installation in an...

Страница 15: ...on A Vertical B Horizontal C Recommended installation range max 120 3 2 4 Inlet and outlet runs If possible install the sensor well clear of assemblies such as valves T pieces elbows etc If several fl...

Страница 16: ...he pipe can only be accessed from one side If the pipe nominal diameter is small DN 60 and smaller the sensor spacing with Prosonic Flow W P can be too small for an installation with 2 traverses In th...

Страница 17: ...Pretension manually by pulling the free tensioning band end a Note It is more difficult to release the tensioning bands if you do not pretension 3 Continuous tensioning via ratchet movement i e move t...

Страница 18: ...circumference 10 cm Caution Risk of injury When shortening the metal tensioning band avoid sharp edges 2 Loop the tensioning band through one of the centering plates with the threaded bolt 1 3 Insert...

Страница 19: ...d push the end through the tensioning band lock make sure that the screw is pushed up 3 By hand make the tensioning band as tight as possible 4 Push the screw down and tighten the tensioning band with...

Страница 20: ...wire length on both halves of the wire Fig 12 Marking off the determined wire length on the wire measurement equipment SL wire length 3 Push the cable lug and the fixer over the first threaded bolt L...

Страница 21: ...Then carefully insert the sensors into the sensor holders Press the sensor cover onto the sensor holder until you hear a click Make sure that the arrows close on the sensor housing and sensor holder...

Страница 22: ...traverses version 4 Fix the sensor holder to the pipe using the threaded bolts Tighten the fixing nuts using a spanner AF 13 5 Coat the contact surface of the sensors with an even approx 1 mm thick la...

Страница 23: ...htly through the bottom opening e 5 Continue with the sensor installation Fig 18 Preparing the tensioning band lock 1 Loop the tensioning band for U sensors around the pipe and feed it through the loc...

Страница 24: ...bly for installation 4 Installation of U sensor assembly Locate the sensor assembly on the pipe as shown in the graphic below Place the tensioning bands across the saddles at the frame ends of the sen...

Страница 25: ...s at the measuring point including process temperature ambient temperature measuring range etc see Page 55 ff Installation Notes Are the measuring point number and labelling correct visual inspection...

Страница 26: ...3 Installation Prosonic Flow 92 26 Endress Hauser...

Страница 27: ...ications Sensor cable Special type coaxial cable Use the ready to use cables supplied by E H with each sensor pair The cables are available in lengths of 5 m and 10 m The W U sensors are connected by...

Страница 28: ...frequency The national regulations governing the installation of electrical equipment also apply Power supply via power adapter Fig 23 Connection of the power adapter A View A 1 17 5 V DC connector 2...

Страница 29: ...cklight turned off The time required for charging is approximately 3 hours Fig 24 Charging status display of the built in battery 4 2 2 Connecting the analog input output This connection is used for c...

Страница 30: ...ission between the RS232C connector of the personal computer and the SERIAL connector see Fig below of the flow transmitter Fig 26 Serial communication for data logging D SUB 9 pin socket Fig 27 Stran...

Страница 31: ...lation between transmission line and transmitter Note After setup make the following settings Transmission speed Parity Stop bit Communication control Transmission of data with Prosonic Flow 92 is mad...

Страница 32: ...able connection 1 Signal cable connection input output Circular connector 4 pin 2 Sensor cable connection upstream downstream BNC connector 3 Fig 28 Cable connections at the transmitter Pin Item Colou...

Страница 33: ...e cable connection defines the W P sensors specification for the degree of protection IP 54 Flow measuring sensors Prosonic Flow U IP 54 4 5 Post connection check Perform the following checks after co...

Страница 34: ...4 Wiring Prosonic Flow 92 34 Endress Hauser...

Страница 35: ...ent clock This instrument has a timer function For the timer to set the time see Page 80 The timer function should be used based on this clock 3 Indicator Shows the intensity of ultrasonic receiving s...

Страница 36: ...T 8 Exponent How to read the exponent display x10 0 1 time x10 1 10 times x10 2 100 times Example 1 200 x10 1 corresponds to 1 2 x 10 12 9 Integrated flow rate Totalizers for upstream and downstream f...

Страница 37: ...lay screen on or off 3 Not used 4 Fast charge Red LED turns ON while the battery is being charged Flashes if the battery is fully charged 5 DC IN Green LED turns ON if power adapter is connected 6 Cur...

Страница 38: ...e parameter enter numerical values Select or enter parameters numerical values using cursor control U V W W ENT and ESC 5 Exit the function matrix Power off Fig 31 Selecting functions and configuring...

Страница 39: ...t functions as described on Page 38 Note The transmitter continues to measure while data entry is in progress i e the current measured values are output via the signal outputs in the normal way If the...

Страница 40: ...5 Operation Prosonic Flow 92 40 Endress Hauser...

Страница 41: ...or approx 5 seconds Press the ESC key during this time to select another language The language selection display B appears Use the W or V cursor to select the language required Press the ENT key to co...

Страница 42: ...ation of the major device functions 6 2 3 Sensor distance or wire length for installing the sensors To get the sensor distance or wire length required for sensor installation enter all of the paramete...

Страница 43: ...letely filled and at zero flow v 0 m s This can be achieved for example with shut off valves upstream and or downstream of the measuring range or by using existing valves and gates Fig 34 Standard ope...

Страница 44: ...cal display select the ZEROPOINT ADJUST function in the function matrix SITE SETUP ZEROPOINT ADJUST START 6 3 Data storage If the power supply via battery or adapter fails all the data are stored with...

Страница 45: ...not attack the surface of the housing and the seals Coupling fluid A coupling fluid 1 is required to ensure the acoustic coupling between the sensor and the piping This is applied to the sensor surfa...

Страница 46: ...7 Maintenance Prosonic Flow 92 46 Endress Hauser...

Страница 47: ...Flow W 1 20 80 C 4 175 F DN 100 4000 4 160 20 80 C 4 175 F DN 50 300 2 12 DK9WS AA DK9WS BA Flow sensors Prosonic Flow P 1 0 170 C 32 340 F DN 50 300 2 12 DK9PS FA Flow sensors Prosonic Flow U 2 20 80...

Страница 48: ...70 C 4 165 F 10 m BNC sensor cable PVC 20 70 C 4 165 F Only for Prosonic Flow W P sensors 5 m BNC sensor cable PTFE 40 170 C 40 340 F 10 m BNC sensor cable PVC 40 170 C 40 340 F DK9SK A DK9SK B DK9BC...

Страница 49: ...ectronics defective order spare part contact E H No display visible but output signals are present 1 Display module defective order spare part contact E H 2 Electronics defective order spare part cont...

Страница 50: ...3 contact E H Amplifier Fault Amplifier board defective Replace the amplifier board Spare parts see Page 53 contact E H Amplifier Data Amplifier data invalid Verify Site Setup data Restart device Rece...

Страница 51: ...F function see Page 73 i e enter or increase the value for the switching point The current output signal is always 4 mA irrespective of the flow signal at any given time 1 Low flow cut off too high Re...

Страница 52: ...al of the current output to its fallback value for example when measuring has to be interrupted while a pipe is being cleaned This function takes priority over all other device functions Simulations f...

Страница 53: ...r E H service organisation by providing the serial number printed on the nameplates see Page 9 Spare parts are shipped as sets comprising the following parts Spare part Additional parts small items th...

Страница 54: ...e Note You can order spare parts directly from your E H service organisation by providing the serial number printed on the nameplates see Page 9 5 Installation is the reverse of the removal procedure...

Страница 55: ...DN 50 4000 Prosonic Flow U for nominal diameters DN 15 100 Prosonic Flow P for nominal diameters DN 50 300 10 1 3 Input Measured variable Flow velocity transit time difference proportional to flow ve...

Страница 56: ...ial type Ni Cd battery Continuous operation time up to 5 hours backlight OFF Recharging time 3 hours power adapter used Special type power adapter 100 240 V AC 47 63 Hz Flow measuring sensors Powered...

Страница 57: ...allation instructions Any orientation vertical horizontal Restrictions and additional installation instructions Page 14 ff Inlet and outlet run see Page 15 Length of connecting cable Shielded cables a...

Страница 58: ...er IEC 68 2 6 Electromagnetic compatibility EMC As per EN 61326 A1 IEC 1326 Emission to class A requirements Process Medium temperature range Flow measuring sensors Prosonic Flow W U 20 80 C Flow meas...

Страница 59: ...d max 9600 BPS Max cable length 15 m Logging functions Site data name piping fluid sensor installation method type of sensor for up to 20 sites A maximum of 40000 data points time velocity flow rate t...

Страница 60: ...EC 1326 Emission to class A requirements Electromagnetic compatibility EMC requirements The power adapter is approved according to UL UL C and IEC 950 10 1 11 Ordering information The E H service orga...

Страница 61: ...Prosonic Flow 92 10 Technical data Endress Hauser 61 10 2 Dimensions of portable transmitter Fig 39 Dimensions of handheld transmitter housing F06 92xxxxxx 06 06 xx xx 000...

Страница 62: ...r distance can be determined using Site Setup b Pipe outer diameter defined by the application 10 4 Dimensions of U sensors Fig 41 Dimensions of U sensors a Sensor distance can be determined using Sit...

Страница 63: ...ect the group or the function group within the group which you need for your application and use the page reference to locate the information corresponding to the next level 2 The page in question con...

Страница 64: ...arameter Memory Page 68 Site Data Page 69 Zeropoint Adjust Page 72 Time Constant Page 72 Adjustment Page 72 Low Flow Cut Off Page 73 Totalizer Page 73 Data Logger see Page 74 Oper Mode Page 75 Log Nam...

Страница 65: ...2 11 Description of device functions Endress Hauser 65 11 2 Group matrix MEASUREMENT Functions Reset Totalizer see Page 66 Reset Totalizer see Page 66 Unit Volume Flow see Page 66 Function groups Grou...

Страница 66: ...d for the current output Metric options L s L min L h ML d m3 s m3 min m3 h Mm3 d BBL s BBL min BBL h MBBL d m s AI AO US options gal s gal min gal h Mgal d ft3 s ft3 min ft3 h Mft3 d BBL s BBL min BB...

Страница 67: ...Pipe Material see Page 69 Unit Totalizer see Page 73 Site Name see Page 69 Pipe Diameter see Page 69 Span Adjust see Page 72 Preset Totalizer see Page 73 Mode Parameter Memory see Page 68 Site Name En...

Страница 68: ...the desired No in the selection table by means of the W and V keys and consecutively pressing the ENT key once Herewith the set of site date which has been defined in the function group SITE DATA will...

Страница 69: ...e User input Metric Fixed point number 40 00 19200 00 mm User input US Fixed point number 1 5000 760 0000 inch Factory setting 190 06 mm 7 5000 inch Pipe Diameter Use this function to enter the outer...

Страница 70: ...NO LINER Liner Thickness Use this function to enter the thickness of the liner User input Metric Fixed point number 0 01 100 00 mm User input US Fixed point number 0 0004 4 000 inch Liquid Use this fu...

Страница 71: ...ns liquid and temperature which was made in the liquid menu In case of Liquid Others will the display show the numbers entered in the menu Others Sensor Type Please enter the sensor type you connected...

Страница 72: ...an automatic zero point adjustment but rather allows you enter the value for the zero point in the Zeropoint Adjust function numerically as a deviation of the flow veloc ity See the Site Setup Adjust...

Страница 73: ...are started QUICK TIMER If the totalizer setting QUICK TIMER is selected and the ENT key pressed successive time units hh mm appear which can be selected for a totalizer process for a limited time 00...

Страница 74: ...age 77 Start Log see Page 75 Totalizer see Page 76 Time Div Data Logger see Page 77 Stop Sample see Page 78 Delete Log see Page 75 Flow Velocity see Page 76 Source see Page 77 Continue see Page 78 Gra...

Страница 75: ...ATA indicates that there a data set for recording has not yet been defined at the respec tive number Start your definition by selecting the function group OPER MODE and the function Setup A displayed...

Страница 76: ...set the date and time for the start of data logger record ing Format MM DD hh mm Note Date and time entered must be future values because the start of logging will be triggered by passing the startin...

Страница 77: ...splaying and selecting the vertical resolution vertical axis of the graphic screen display The resolution is selected by pressing the U and T keys Format xxE x unit Curs Pos Field for displaying and s...

Страница 78: ...e message Out of Memory appears on the screen during the start the recording data set exceeds the maximum storage capacity of the data logger s memory If this occurs verify the definition of parameter...

Страница 79: ...oup matrix SYSTEM SETUP Functions System Reset see Page 82 Measurement Mode see Page 81 System Units see Page 80 Stop Bits Communication see Page 80 Parity Communication see Page 80 Baud Rate Communic...

Страница 80: ...priate baud rate for transmitting the values to a computer Options 300 600 1200 2400 4800 9600 Factory setting 300 Parity Communication Use this function to set the parity for communication Options NO...

Страница 81: ...reception signals or reception signals that have high interference If the measuring device indicates low signal intensity and a fluctuating measuring signal for sound velocity and volume flow this can...

Страница 82: ...luding Site Setup and log data are erased irreversibly Exception The operating language selection remains unchanged as well as the settings of the following functions Pipe Diameter see Page 69 Pipe Ma...

Страница 83: ...ons Current Range Output see Page 88 Failsafe Mode Output see Page 87 Current Range Output see Page 86 Output Range see Page 85 Unit Output see Page 85 Actual Value Output see Page 84 Current Adjust I...

Страница 84: ...automatically adjust the zero point 4 mA and full scale value 20 mA of the current input Options 4 mA 20 mA Note To perform this function a 4 mA and 20 mA current signal provided exter nally must be f...

Страница 85: ...setting m s Note This setting influences the function OUTPUT RANGE see next page Output Range Use this function to define the maximum range of a measured value i e maximum range for volume flow or fl...

Страница 86: ...ured variable SYMMETRY 20 4 20 mA In the symmetry mode the current output signal is independent of the direc tion of flow absolute amount of the measured variable The 20 mA value e g backflow correspo...

Страница 87: ...sable to ensure that the current output assumes a predefined state in the event of a fault Options HOLD VALUE MIN CURRENT MAX CURRENT ZERO HOLD VALUE Measured value output is based on the last measure...

Страница 88: ...ent output to a value of 4 mA proceed as follows Move the cursor by means of the U and T keys to the field 4 mA Adjust and adjust the output current using the W and V keys To confirm completion of pro...

Страница 89: ...Page 90 Signal Low see Page 90 Init Run see Page 90 Received Signal see Page 90 Cursor see Page 91 Amplifier Data see Page 90 Data Div see Page 91 Amplifier Fault see Page 90 Time Div see Page 91 Comm...

Страница 90: ...ed on the screen on Page 50 Amplifier Data You will find the message Amplifier Data as displayed on the screen on Page 50 Received Signal You will find the message Received Signal as displayed on the...

Страница 91: ...m sensor signal Factory setting SENSOR UP Time Div Field for displaying and selecting the time resolution horizontal axis of the graphic screen display The resolution is selected by pressing the U and...

Страница 92: ...evice itself User input Floating point number 20 00 120 00 Factory setting 0 00 Caution The SIMULATION CURRENT function is enabled as soon as the group SYSTEM is selected The setting is saved if the p...

Страница 93: ...Instrument clock 35 Integrated flow rate 36 Reset 36 Status display 35 Status display of totalizers 36 Unit of indication 36 Documentation 60 Down pipes 14 E Electrical connection Analog input output...

Страница 94: ...Cut Off 73 Oper Mode 75 Parameter Memory 68 Signal Check 91 Simulation Current 92 Site Data 69 SW Rev Amplifier 92 Time Constant 72 Totalizer 73 Zeropoint Adjust 72 Function matrix 38 Prosonic Flow 92...

Страница 95: ...consumption 56 Power supply voltage supply 56 Power supply failure 56 Pressure loss General specifications 58 Process errors without messages 51 R Registered trademarks 11 Repair 8 Repeatability perfo...

Страница 96: ...Index Prosonic Flow 92 96 Endress Hauser...

Страница 97: ...health o biologically hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBB...

Страница 98: ...x 905 68 19 44 4 Chile Santiago de Chile Endress Hauser Chile Ltd Tel 02 3 21 30 09 Fax 02 3 21 30 25 Colombia Bogota D C Colsein Ltda Tel 01 2 36 76 59 Fax 01 6 10 78 68 Costa Rica San Jose Euro Tec...

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