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ControlCare Field Controller: Commissioning and Configuration

7 Trouble-Shooting

Hauser

51

7

Trouble-Shooting

7.1

Simulation

All I/O function blocks running with the system can be set to simulation mode to check the function
of the control strategies in which they are integrated. For blocks connected to the local I/O of the
controller, simulation must first be enabled at the DIP switch on the rear of the Field Controller,
which can be accessed with a small screwdriver blade.

To enable simulation set Switch 3 "SIMULATION" to "ON"

When all blocks and strategies have been checked, it is advisable to reset the SIMULATION switch
to OFF.

Simulated values

When the Field Controller is started, the status "SimulationActive" will be flagged in the

BLOCK_ALM

parameter

SUB_CODE

of the Field Controller Resource and I/O block as well as

in the

BLOCK_ERR

parameter. Simulation is activated in the Input and Output blocks as follows:

1 Set the

MODE_BLK

to OOS, then set

ENABLE/DISABLE

to Active.

2 Set

SIMULATE_VALUE

and/or

SIMULATE_STATUS

by pressing

Edit

, modifying the value

and confirming the change with

End Edit

.

3 Set the

MODE_BLK

to Auto, the the simulated values will be used by the block.

4 When simulation is complete, deactivate the simulation in the block and at the DIP-switch on

the Field Controller.

DIP switch

1

2

5

4

3

1

2

5

4

3

ON

OFF

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Содержание ControlCare SFC162

Страница 1: ...ld Controller Commissioning and Configuration 8 ControlCare SFC162 ON ETH RS 232 RS 232 TX ETH LNK ETH TX FF H1 1 FF H1 2 FF H1 3 FF H1 4 STDBY FAIL RUN HLD FRC See Manual ControlCare SFC173 SERIAL NO FAIL RS 232 ETH INIT RST TX LNK FRC RUN FAIL STDBY ERR DP DIAG TX ON HLD See Manual PROFIBUS DP ...

Страница 2: ... ...

Страница 3: ...re Application Designer 20 4 2 Create a PROFIBUS project 21 4 3 Add a gateway SFC173 22 4 4 Add a PROFIBUS segment 23 5 Configuring the Field Controller 25 5 1 Customise the Controller I O blocks 25 5 1 1 Resource block 26 5 1 2 Transducer block 26 5 2 Configure the I O transducer blocks 27 5 2 1 Hardware configuration block 27 5 2 2 Temperature transducer block 30 5 3 Add and configure the I O fu...

Страница 4: ...s are trademarks or registered trademarks of the companies and organisations in question Product version Manual Changes Remarks 2 00 xx BA035S 04 en 01 05 Original manual Split from previous manual BA021S 04 en of 07 02 2 01 xx BA035S 04 en 08 05 Setup Setup modified Update added OpenOCS added Editorial Descriptions of function blocks descriptions improved 2 01 xx BA035S 04 en 03 06 Setup OpenPCS ...

Страница 5: ...hey are not intended or if the controller is not configured correctly it is possible that dangers may arise For this reason the system must be installed connected configured operated and maintained according to the instructions in this and the associated manuals personnel must be authorised and suitably qualified 1 3 Operational safety Location Field Controllers must be mounted in a permanent and ...

Страница 6: ...t to make technical improvements to its software and equipment at any time and without prior notification Where such improvements have no effect on the operation of the equipment they are not documentated If the improvements effect operation a new version of the operating instructions is normally issued 1 4 Conventions and icons In order to highlight safety relevant or alternative operating proced...

Страница 7: ...ual BA040S 04 en 56004888 Software Application Designer Overview Operating manual BA017S 04 en 71014301 Application Designer Drawing Tool Operating manual BA032S 04 en Planned Application Designer FF Tutorial Operating manual BA019S 04 en 70101151 Application Designer PROFIBUS Tutorial Operating manual BA036S 04 en 70101152 Application Designer MODBUS Tutorial Operating manual BA037S 04 en 7010115...

Страница 8: ...lCare Application Designer Suite Application Designer Suite operates with a license protection key Any licence keys already used on your computer should be unplugged before the software is installed You will be warned if the system requirements are not met 2 1 Preliminaries 1 Place the ControlCare CD ROM in your CD ROM drive the Setup menu appears just after the CD has been inserted 2 First check ...

Страница 9: ...process If an old ControlCare version is installed on your computer you will be asked if you wish to deinstall it Press Yes to this and the following two confimation dialogs The setup program deinstalls the old ControlCare Application Designer Suite When the Uninstall Complete dialog appears press Finish to close the procedure 3 If ControlCare was not installed previously or after deinstallation i...

Страница 10: ... it Print will cause a copy of the license agreement to be printed out Continue the installation by clicking Next 5 The Components dialog appears Press Next to accept the default settings 6 The Choose Destination Location dialog appears Press Change and follow the instructions if you want to select a different destination Press Next to accept the default destination and or to continue installation...

Страница 11: ...iate screen Continue the installation by pressing Install 8 ControlCare Application Designer Suite will now be installed You are informed of progress through the Setup Status dialog Answer Yes should you be prompted to delete a previous version of OpenPCS 9 The Installation Complete dialog appears after everything was installed Press Finish to complete the procedure and close the dialog Plug the h...

Страница 12: ...he Welcome dialog appears continue the installation by clicking Next 3 The Licence Agreement now appears Read the agreement then check the button saying that you agree with it Continue the installation by clicking Next 4 The Components dialog appears Deselect both the Application Designer and OpenPCS boxes The remaining components are those needed for the OPC server Press Next to continue with the...

Страница 13: ...re installation process 2 If the setup program detects an earlier version of ControlCare Application Designer Suite on your computer the installation continues as decribed from Step 3 of Chapter 2 2 3 If the setup program detects the same version of ControlCare Application Designer Suite on your computer it starts the installation process with the dialog below Select Modify then click on Next 4 In...

Страница 14: ...elect Adobe Reader 2 Now choose the language version and follow the instructions in the Installation Wizard 3 To open a manual from your computer select Start Programs Endress Hauser ControlCare Manuals English From the Setup menu Getting Started opens a PDF version of the Getting Started manual Open Documentation opens the folder containing the manuals 2 5 2 OPC Data Spy OPC Data Spy is a simple ...

Страница 15: ...d Control OPC Server supports an unlimited number of tags ControlCare Application Designer supports 256 Function Blocks 2 6 2 Application versions It is sometimes necessary to check all product related version information for example when you are looking for product support or a product update 1 Open About ControlCare Start Programs Endress Hauser ControlCare Tools About ControlCare 2 A dialog box...

Страница 16: ...ield based Control System and then Remove 3 You will be asked to confirm the removal of particular software components Confirm that you want to remove them with Yes 4 Windows proceeds with the de installation Pressing Cancel aborts the de installation process Note In the event that field devices were already integrated in ControlCare Application Designer the associated files DDs CFF will not be de...

Страница 17: ...software Before you use this for the first time check that the your hard key dongle is connected to your computer This is not necessary if you have a demo license or intend to use it as a demo version only 3 1 Open ControlCare Application Designer 1 Start Application Designer Start Programs Endress Hauser ControlCare Application Designer The welcome screen appears followed by an empty protect wind...

Страница 18: ...select Project File New 1 The Document Type box appears Click the option Project 2 The New Project dialog box opens 1 Choose the folder where the project will be saved 2 Type the name of the project in the File Name box 3 Click Save If the new project is not to be created click Cancel 3 ControlCare Application Designer automatically creates a folder with the entered file name within the selected f...

Страница 19: ... will now automatically rename any blocks created in the control strategy window as they are assigned to the devices by adding the device tag as prefix Tag Composition Tag Composition determines how the block identifiers are added to the block tag if no block name is entered 1 Select the subfolder Tab Composition Enter a mnemonic separator for this manual the setting was Default setting is _ and m...

Страница 20: ...d the tree 2 Now right click on the HSE Network leaf and select New Bridge 3 The New Bridge dialog box appears Select the SFC162 Field Controller and type in a device TAG If you do not type in a tag the default will be Bridge n where n is a consecutive number At this point the Fieldbus Network does not have a direct correspondence to any of the existing controllers 4 Press OK to create the Bridge ...

Страница 21: ...the SFC162 Check the Is Redundant box only if this fieldbus is to be connected to another SFC162 Field Controller If you do not type in a tag the default will be Fieldbus n where n is a consecutive number At this point the Fieldbus Network does not have a direct correspondence to any of the existing controllers 4 Press OK to create the Fieldbus 5 Open Project File then press Save to save the proje...

Страница 22: ...igner software Before you use this for the first time check that the your hardkey dongle is connected to your computer This is not necessary if you have a demo license or intend to use it as a demo version only 4 1 Open ControlCare Application Designer 1 Start Application Designer Start Programs Endress Hauser ControlCare Application Designer The welcome screen appears followed by an empty protect...

Страница 23: ...tarts from a blank application screen With the right mouse key select Project File New 2 The Document Type box appears Click the option Project 3 The New Project dialog box opens 1 Choose the folder where the project will be saved 2 Type the name of the project in the File Name box 3 Click Save If the new project is not to be created click Cancel 4 ControlCare Application Designer automatically cr...

Страница 24: ...nd the tree 2 Now right click on the HSE Network leaf and select New Gateway 3 The New Gateway dialog box appears Select the SFC173 Field Controller and type in a device TAG If you do not type in a tag the default will be Gateway n where n is a consecutive number At this point the Fieldbus Network does not have a direct correspondence to any of the existing controllers 4 Press OK to create the Gat...

Страница 25: ...u just created here Gateway 1 and select New Profibus 3 The New Profibus dialog box appears Enter a Fieldbus TAG If you do not type in a tag the default will be Profibus n where n is a consecutive number At this point the Fieldbus Network does not have a direct correspondence to any of the existing controllers 4 Press OK to create the PROFIBUS segment 5 The ControlCare PROFIBUS Configurator opens ...

Страница 26: ...n the PROFIBUS window that opens right click on Profibus n again Select Modify PROFIBUS Configuration 7 Select File Save to store the PROFIBUS project then Exit to close the window 8 The PROFIBUS I O Mapping dialog appears Select OK to close the dialog 9 The Profibus segment is now added to the project 10 Open Project File then press Save to save the project 11 Repeat Steps 1 to 10 for each gatewa...

Страница 27: ...ition a temperature transducer block can be added when the SFC 445 Temperature Input module is in use 5 1 Customise the Controller I O blocks Procedure 1 Start the configuration by clicking on the Fieldbus Profibus branch in your project A fieldbus window opens Expand the Field Controller branch to display the various blocks 2 If the Field Controller has one or more SFC 445 Temperature Input modul...

Страница 28: ...uto from the drop down menu click End Edit to confirm the selection Click Close to leave the dialog 5 1 2 Transducer block Procedure 1 Right click on the Field Controller transducer block Device Tag TRDIDSH n or Device Tag PBTRD n and select Off Line Characterization The Characterization dialog opens 2 Expand the MODE_BLK node and check that the Target Mode is set to Auto If this is not the case s...

Страница 29: ...e Characterization dialog opens 2 Expand the MODE_BLK node and check that the Target Mode is set to Auto If this is not the case select the Target node then click the Edit button Select Auto from the drop down menu click End Edit to confirm the selection Click Close to leave the dialog 3 The slots in IO_TYPE_R0 are preset to No I O when the bridge gateway is created Do not change these settings ev...

Страница 30: ... DI SFC420 1 Group of 8 On Off Switches 8 discrete input MDI DI SFC428 2 Groups of 8 NO Relays Outputs 16 discrete output MDO DO SFC432 1 Group of 8 24 VDC Inputs and 1 Group of 4 NO Relays 8 discrete input 4 discrete output MDI DI MDO DO SFC435 1 Group of 8 24 VDC Inputs and 1 Group of 4 NC Relays 8 discrete input 4 discrete output MDI DI MDO DO SFC438 1 Group of 8 24 VDC Inputs and 1 Group of 2 ...

Страница 31: ...3 IO_TYPE_R5 0 Select module type for rack 5 slots 0 to 3 IO_TYPE_R6 0 Select module type for rack 6 slots 0 to 3 IO_TYPE_R7 0 Select module type for rack 7 slots 0 to 3 IO_TYPE_R8 0 Select module type for rack 8 slots 0 to 3 IO_TYPE_R9 0 Select module type for rack 9 slots 0 to 3 IO_TYPE_R10 0 Select module type for rack 10 slots 0 to 3 IO_TYPE_R11 0 Select module type for rack 11 slots 0 to 3 IO...

Страница 32: ...from the drop down menu click End Edit to confirm the selection Click Close to leave the dialog 3 Set CHANNEL to the rack number and slot where the SFC445 is installed Select CHANNEL then click the Edit button Enter the CHANNEL value Rack Slot counting from 00 e g Rack 1 Slot 2 12 Click on End Edit 4 Configure the sensor connection and sensor type used at each input channel Select the SENSOR_CONNE...

Страница 33: ...dule coded as RRS TEMP_0 TEMP_7 The temperature value at input point 0 7 VALUE_RANGE_0 VALUE_RANGE_7 0 100 When the point is connected to an AI block this is a copy of XD_SCALE SENSOR_CONNECTION_0 SENSOR_CONNECTION_7 1 2 3 1 Type of sensor connection for points 0 7 1 differential 2 2 wire 3 3 wire SENSOR_TYPE_0 SENSOR_TYPE_7 menu Pt100 The type of sensor connected to points 0 7 Select from pull do...

Страница 34: ...r slots One slot supports one I O module Slots are numbered from 0 first slot to 3 last slot Group G Ordinal number of group in the specified I O module Groups are numbered from 0 first group to number of groups minus 1 Point P Ordinal number of I O point in a group I O points are numbered from 0 first I O point to 7 last I O point in the group 9 means the whole group of points and is used when a ...

Страница 35: ... of analog points MDO Multiple Discrete Output for complete groups of discrete points General procedure 1 In the fieldbus view right click on the FB VFD node of the Field Controller and select New Block the New block dialog appears Fig 5 1 New Block dialog window 2 In the New Block dialog select the Block Type you require see also Table 4 1 If necessary enter a new Device Tag otherwise the block w...

Страница 36: ...d Edit 5 Expand XD_SCALE and set the parameters according to the signal from the input point EU_100 is the upper range limit of the input signal e g 20 EU_0 is the lower range limit of the input signal e g 4 UNIT_INDEX is the unit of the input signal e g mA DECIMAL is the number of figures behind the decimal point In each case click the Edit button enter or select parameter then click on End Edit ...

Страница 37: ...t50 JIS 200 to 600 328 to 1112 800 to 800 1440 to 1440 Pt100 JIS 200 to 600 328 to 1112 800 to 800 1440 to 1440 Thermocouples 2 wire or 3 wire Differential Type Range C Range F Range C Range F B NBS 100 to 1800 212 to 3272 1700 to 1700 3060 to 3060 E NBS 100 to 1000 238 to 1832 1100 to 1100 1980 to 1980 J NBS 150 to 750 238 to 1382 900 to 900 1620 to 1620 K NBS 200 to 1350 328 to 2462 1550 to 1550...

Страница 38: ...en click the Edit button Select Auto from the drop down menu click End Edit to confirm the selection Click Close to leave the dialog 3 Set CHANNEL to the input connected to the block as defiined in Section 5 3 1 Select CHANNEL then click the Edit button Enter the CHANNEL value Rack Slot Group Point Click on End Edit 4 If you want to invert the signal do it as follows Select the IO_OPTS parameter a...

Страница 39: ...opens Press the ALL button in the toolbar to display all parameters 2 Expand the MODE_BLK node and set the Target Mode to Auto Select the Target node then click the Edit button Select Auto from the drop down menu click End Edit to confirm the selection Click Close to leave the dialog 3 If you are using the OUT parameter set the conversion parameters Select PULSE_VAL click Edit enter the engineerin...

Страница 40: ...NNEL to the input connected to the block as defiined in Section 5 3 1 Select CHANNEL then click the Edit button Enter the CHANNEL value Rack Slot Group 9 Click on End Edit Properties The input channels of the SFC444 and SFC457 can be configured individually by jumpers on the printed circuit board to accept current or voltage signals default setting current see Chapter 3 5 1 of operating instructio...

Страница 41: ...he MODE_BLK node and set the Target Mode to Auto Select the Target node then click the Edit button Select Auto from the drop down menu click End Edit to confirm the selection Click Close to leave the dialog 3 Set CHANNEL to the input connected to the block as defiined in Section 5 3 1 Select CHANNEL then click the Edit button Enter the CHANNEL value Rack Slot Group 9 Click on End Edit Properties T...

Страница 42: ...r the CHANNEL value Rack Slot Group Slot Click on End Edit 4 Expand PV_SCALE and set the parameters according to the input signal EU_100 is the upper range limit of the input signal e g 100 EU_0 is the lower range limit of the input signal e g 0 UNIT_INDEX is the unit of the input signal e g DECIMAL is the number of figures behind the decimal point for displays In each case click the Edit button e...

Страница 43: ...its are possible The voltage output is dependent of the setting of the Voltage Range DIP switch on the module and is directly proportional to the OUT value Tab 5 5 Voltage output of SFC446 module with DIP swich OFF as a function of the XD_SCALE settings Voltage output DIP switch ON range end 10V The parameters XD_SCALE_EU_100 and XD_SCALE_EU_0 set the range end values of the voltage signal output ...

Страница 44: ... to leave the dialog 3 Set CHANNEL to the input connected to the block as defiined in Section 5 3 1 Select CHANNEL then click the Edit button Enter the CHANNEL value Rack Slot Group Slot Click on End Edit 4 If you want to invert the signal do it as follows Select the IO_OPTS parameter and click on Edit Select the Invert option and click End Edit 5 For a delayed output on recognition of a fault use...

Страница 45: ... the input connected to the block as defiined in Section 5 3 1 Select CHANNEL then click the Edit button Enter the CHANNEL value Rack Slot Group 9 Click on End Edit 4 If you want to set fault values for the signal do it as follows Open each parameter with Edit and click End Edit after the parameter has been set Select FSTATE_TIME and enter a delay between fault recognition and block reaction Selec...

Страница 46: ... CHANNEL to the input connected to the block as defiined in Section 5 3 1 Select CHANNEL then click the Edit button Enter the CHANNEL value Rack Slot Group 9 Click on End Edit 4 If you want to set fault values for the signal do it as follows Open each parameter with Edit and click End Edit after the parameter has been set Select FSTATE_TIME and enter a delay between fault recognition and block rea...

Страница 47: ...ollowing manuals This manual will be added to the CD ROM when it is completed Before the download can be made you must connect the Field Controller to the subnet This proceedure is described in the next chapter Component Description Document type Designation Order No Software Application Designer FF Tutorial Operating manual BA019S 04 en 70101151 Application Designer PROFIBUS Tutorial Operating ma...

Страница 48: ...roller and check that the LEDs ETH xxx and RUN are lit 3 Press down the left push button Factory Init Reset and hold it firmly while pressing the right push button three times check that the LED FORCE is flashing three times a second Note If you forget the number of times you pressed the right push button check how often the LED Force is flashing after the fifth press it blinks once a second the f...

Страница 49: ...r system administrator will be authorised to allocate unique addresses Assigning an unauthorised address to a Field Controller may result in conflicts within your system and the failure of the associated devices Change your computer s IP address 1 Right click Start Settings Control Panel Network Connections 2 Right click Local Area Connection Properties 3 Using the left mouse button double click I...

Страница 50: ... 168 164 100 or 101 as these are reserved as default addresses for the Field Controllers SFC162 and SFC173 respectively 6 Click on the OK button to complete the procedure Set the Field Controller IP address 7 Now call FC Tools Programs Endress Hauser ControlCare Tools FC Tools 8 Choose the Field Control OPC Server path default Local then press Connect 9 Select the desired Field Controller module o...

Страница 51: ...r module then click on the IP Properties button Now check the option Specify an IP address then enter the IP Address and the Subnet Mask Answer Yes to the confirmation box Now enter the Field Controller address given to you by your system administrator in our example 10 10 10 128 Make a note of the IP addesses and the corresponding Controller serial number This will help in the identification and ...

Страница 52: ... the HOLD LED does not extinguish there is a communication problem Type PING the new IP address in the DOS command window and check whether the Field Controller is found If there is a reply replace the Ethernet cable by a cross cable and try Step 10 again 17 The selected Controller module has now been connected Now repeat Steps 1 to 16 for all other Controller modules 18 When IP addresses have bee...

Страница 53: ...ave been checked it is advisable to reset the SIMULATION switch to OFF Simulated values When the Field Controller is started the status SimulationActive will be flagged in the BLOCK_ALM parameter SUB_CODE of the Field Controller Resource and I O block as well as in the BLOCK_ERR parameter Simulation is activated in the Input and Output blocks as follows 1 Set the MODE_BLK to OOS then set ENABLE DI...

Страница 54: ...Verify that the RUN and ETH LNK LEDs are lit Factory Init Deletes application the last configured IP Address is retained Keeping the left pushbutton pressed click the right pushbutton Check that the FORCE LED flashes once a second Release the left push button The system resets see above HOLD Stops all activities on the fieldbus With the RUN LED lit keep the left pushbutton pressed and then double ...

Страница 55: ...he firmware update procedure Section 7 3 using the steps of item 2 If the problem persists check the related TCP IP connection check the cables and ETH LNK LED Firmware begins to execute but after a certain time it stops It might be a configuration problem Use the Factory Init procedure and configure the Field Controller again If the problem persists download the firmware again as described in Cha...

Страница 56: ...e live list Communication error The device is not powered up The project has been updated but no download has been made yet Configuration does not download You have either a communication problem or the configuration is not complete Check that you are on line press the On line button Check that your computer is in the same address domain Check that you have assigned the Field Controller tag Check ...

Страница 57: ...tion is delivered with the firmware already installed in the Field Controller Firmware update 1 Call FC Tools by clicking Programs Endress Hauser ControlCare Tools FC Tools 2 Choose the Field Control OPC Server path default Local then press Connect 3 Choose the Field Control OPC Server path default Local then press Connect 4 Select the desired Field Controller module option Module using its serial...

Страница 58: ...en press Connect to continue with the procedure 7 Reselect the desired Controller module Note the current firmware version installed in the Field Controller 8 Click on the browse button The computer automatically locates all firmware versions and displays them in a dialog box SFC1xx VXX YY ZZ A SFC1xx is the Field Controller designation VXX YY ZZ is the Firmware Version number Firmware with the sa...

Страница 59: ... Confirm the download action with Yes The download takes about 5 minutes 11 When the download is completed a status window will appear with the message Program Downloaded Successfully Press OK to close the dialog box The Field Controller is automatically placed in the Run Mode on completion of the download Check that the RUN LED is lit 12 Press Close to close FC tools ...

Страница 60: ...7 Trouble Shooting ControlCare Field Controller Commissioning and Configuration 58 Endress Hauser For your notes ...

Страница 61: ...ControlCare Field Controller Commissioning and Configuration 7 Trouble Shooting Endress Hauser 59 For your notes ...

Страница 62: ... FieldController set up 46 H Hardware configuration block 27 HC block parameters 29 HSE Network 18 22 I I O function blocks 32 I O modules 25 I O types and blocks 28 Installation 3 M Modify PROFIBUS Configuration 24 Multiple Analog Input block 38 Multiple Analog Output block 43 Multiple Discrete Input block 39 Multiple Discrete Output block 44 N New Bridge 18 New Fieldbus 19 New Gateway 22 New Pro...

Страница 63: ... ...

Страница 64: ...www endress com worldwide ...

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