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12433-10-0109

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3" (76mm) diameter flue outlet tube. Attach vent cap to outside 

wall plate with (3) #10 x 1/2" (13mm) screws provided.

5.  Reassembly  and  resealing  vent-air  intake  system  is 

completed.

installing a Vent near a Window ledge, other type of Projection 

or on siding (vinyl, aluminum, etc.)

Direct  vent  furnaces  are  designed  to  be  installed  on  a  uniform 

outside wall. When the wind comes from any angle (up, down or 

from either side), it must hit the vent cap equally over both the air 

inlet and the flue outlet portions of the vent. Any wall projection, 

such as a door or window casing, which disturbs the wind on one 

side of the air inlet section will result in back pressure on the flue 

section smothering the flame and eventual pilot outage.

When the vent cap is to be installed on siding or it appears that a 

projection within 6" (152mm) of any side of the air inlet section 

could shield the air inlet section, the entire vent should be supported 

away from the wall at least the distance of the projection. 2" x 4" 

(51mm x 102mm) framing whose outside dimensions match the 

overall dimensions of the mounting plate is recommended. The 

2" x 4" (51mm x 102mm) framing protects siding from possible 

warpage or discoloration. All joints can then be sealed and painted. 

The wall depth plus the additional depth of the 2" x 4" (51mm x 

102mm) framing should not exceed a total depth of 13" (330mm) 

for DV-210/DV-215. (See Figure 5)

(51mm x 102mm)

Figure 5

Figure 5a

 

Vinyl  siding  vent  kit,  DV-822,  is  available  from  Empire 

Comfort Systems, Inc. The depth is 3" (76mm), which enables 

the  vent  cap  to  be  extended  away  from  siding  or  projections. 

The  wall  depth  plus  the  additional  3"  (76mm)  depth  of  the 

vinyl  siding  vent  cap  extension  should  not  exceed  a  total 

depth  of  13"  (330mm)  for  DV-210/DV-215.  (See  Figure  5a) 

 

 

Warning:

 When vinyl siding vent kit, DV-822 or 2" x 4" (51mm 

x 102mm) framing is added to an existing 

installation (furnace 

is installed) do not attempt to add sections of pipe to the flue 

outlet tube or air inlet tube. An air tight seal is required for both 

tubes. Refer to Parts List, page 14 to order tubes.

cutting Vent tubes

This is the most important part of the installation. With the furnace 

installed on wall the 5" (127mm) diameter air inlet tube and 3" 

(76mm) diameter flue outlet tube are to be marked and cut using 

the following procedure.

1.  Attach 5" (127mm) diameter air inlet tube onto the collar of air 

drop assembly. Be sure 5" (127mm) diameter air inlet tube is 

placed as far as possible onto the collar of the air drop assembly. 

Mark the 5" (127mm) diameter air inlet tube 1/2" (13mm) beyond 

the outside wall. Remove 5" (127mm) diameter air inlet tube 

from collar of air drop assembly.

2.  Attach 3" (76mm) diameter flue outlet tube onto flue outlet collar 

on combustion chamber. Be sure 3" (76mm) diameter flue outlet 

tube is placed as far as possible onto the collar of flue outlet. 

Mark the 3" (76mm) diameter flue outlet tube 2" (51mm) beyond 

the outside wall. Remove 3" (76mm) diameter flue outlet tube 

from collar of flue outlet on combustion chamber.

3.  Mark or wrap tape completely around the tubes at the marked 

points to help in making a true cut. Do not crimp or enlarge 

tubes.

installing the Vent assembly

1.  Place provided caulking beneath the edge of the outside wall 

plate. Use additional caulking to correct uneven wall surface, 

such as clapboard.

2.  Attach 5" (127mm) diameter air inlet tube onto the collar of air 

drop assembly. Attach caulked, outside wall plate into the 5" 

(127mm) diameter air inlet tube. Position the outside wall plate 

so that 5" (127mm) diameter air inlet tube has a slight downward 

slope to the outside. The downward slope is necessary to prevent 

the entry of rainwater. Attach outside wall plate to exterior wall 

with (4) #10 x 1 1/2" (38mm) screws provided.

3.  Apply furnace cement to 3" (76mm) diameter flue outlet collar 

on combustion chamber and to 3" (76mm) diameter collar on 

vent cap. Attach 3" (76mm) diameter flue outlet tube onto flue 

outlet collar on combustion chamber. Attach vent cap into the 

3" (76mm) diameter flue outlet tube. Attach vent cap to outside 

wall plate with (3) #10 x 1/2" (13mm) screws provided.

4.  Installation is completed.

reassembly and resealing Vent-air intake system

When vent-air intake system is removed for servicing the furnace, 

the following steps will assure proper reassembly and resealing of 

the vent-air intake assembly.

1.  Remove old furnace cement from flue outlet collar on combustion 

chamber and collar of vent cap. Remove old furnace cement 

from both ends of 3" (76mm) diameter flue outlet tube.

2.  Remove old caulking beneath the edge of the outside wall plate. 

Apply new caulking beneath the edge of the outside wall plate. 

Use additional caulking to correct uneven wall surface, such as 

clapboard.

3.  Attach 5" (127mm) diameter air inlet tube onto the collar of air 

drop assembly. Attach caulked, outside wall plate into the 5" 

(127mm) diameter air inlet tube. Position the outside wall plate 

so that 5" (127mm) diameter air inlet tube has a slight downward 

slope to the outside. The downward slope is necessary to prevent 

the entry of rainwater. Attach outside wall plate to exterior wall 

with (4) #10 x 1" (25mm) screws provided.

4.  Apply furnace cement to 3" (76mm) diameter flue outlet collar 

on combustion chamber and to 3" (76mm) diameter collar on 

vent cap. Attach 3" (76mm) diameter flue outlet tube onto flue 

outlet collar on combustion chamber. Attach vent cap into the 

installation instructions (continued)

Содержание DV-210-SG

Страница 1: ...th or serious illness Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the vicin...

Страница 2: ...ifications 6 Gas Supply 7 Clearances 8 Installation Instructions 8 9 Thermostat Location 10 Lighting Instructions 11 Pilot Flame Characteristics 12 Main Burner Flame Characteristics 12 Maintenance 12...

Страница 3: ...ied service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is impera tive that control compartments burners and circulating air passageways...

Страница 4: ...g vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak...

Страница 5: ...uiredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametalorplasticidentificationplateshallbe permanently mounted to the exter...

Страница 6: ...erformed only by a qualified agency The term qualified agency meansanyindividual firm corporationorcompanywhicheitherin person or through a representative is engaged in and is responsible for a the in...

Страница 7: ...that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign partic...

Страница 8: ...nimum wall depth is 4 1 2 114mm and maximum wall depth is 13 330mm The use of tubes not supplied by the manufacturer result in unsatisfactory performance The furnace is to be located on an outside wal...

Страница 9: ...l Remove 5 127mm diameter air inlet tube from collar of air drop assembly 2 Attach3 76mm diameterflueoutlettubeontoflueoutletcollar oncombustionchamber Besure3 76mm diameterflueoutlet tube is placed a...

Страница 10: ...d be Across the thermopile terminals 400 450 millivolts with ther mostat off Across the thermopile terminals 150 250 millivolts with ther mostat on Across the thermostat wires at the valve less than 3...

Страница 11: ...to desired setting 16 CAUTION Pilot access cover must be kept tightly closed during operation To Turn Off Gas To Appliance FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these inst...

Страница 12: ...ted After this the valve and orifice elbow can be removed as a unit Cleaning The Pilot Burner Cleaning of the pilot may be an annual necessity due to spiders After removing the supply tubing and orifi...

Страница 13: ...properly size orifice 4 Pilot and main burner go out during normal operation a Check millivolts b Check for proper size of pilot flame c Check for defective or weak thermopile d Check input reduce as...

Страница 14: ...HOLE 11 852098 NUT FOR ORIFICE FITTING 12 742134 BURNER ORIFICE DV 210 NAT 12 742133 BURNER ORIFICE DV 215 NAT 12 742297 BURNER ORIFICE DV 210 LPG 12 742282 BURNER ORIFICE DV 215 LPG 13 742038 ORIFICE...

Страница 15: ...12433 10 0109 Page 15 PARTS VIEW...

Страница 16: ...appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong re ceptacle Do not cut or remove th...

Страница 17: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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