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Empire Comfort Systems DVL36BP30 Series, Руководство по установке, Страница: 57 / 68

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41978-1-1220

Page 57

FIREBOX PARTS LIST

INDEX 

NO.

DESCRIPTION

MODELS

DVL36BP

DVL46BP

PART NUMBER

1

Burner Surround

41019

41020

2

Burner Surround Extension

41043

41043

3

Burner Screen

41404

41405

4

Screen Assembly

Q0062

Q0072

5

Glass Frame Assembly

41989

41990

6

Light Kit Gasket

R11751

R11751

7

Light Kit Plate

29141

29141

8

Valve Door

41769

41769

9

J-Box Assembly

17162

17162

10

Framing Bracket

28450

28450

11

Heat Transfer Cover

41891

41891

12

Top Shield

41035

41036

13

Inlet Collar

R7566

R7566

 14*

Inlet Gasket

R7573

R7573

15

Flue Collar

17155

17155

 16*

Flue Gasket

M163

M163

*NOT SHOWN

 

Содержание DVL36BP30 Series

Страница 1: ...y could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS...

Страница 2: ...ming And Finishing 30 31 Vent System Identification 32 Vent Systems 32 Venting Fireplace 33 Venting Fireplace Top 34 35 Venting Fireplace Horizontal Termination 36 Top Vent Vertical Termination 37 Ver...

Страница 3: ...ing or bedding materials DURING THE ANNUAL CHECKUP THE TECHNICIAN WILL Inspect the pilot flame safety system and burner s for proper operation and replace any damaged parts Test and measure the flame...

Страница 4: ...n and repair should be done by a QUALIFIED SERVICE PERSON The fireplace should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to...

Страница 5: ...b or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a closed area...

Страница 6: ...visions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a mini...

Страница 7: ...ed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the i...

Страница 8: ...rier for glass front properly installed o _____________________ FIREPLACE SETUP All packaging and protective materials removed inside outside of fireplace o _____________________ Media installed corre...

Страница 9: ...mp right side entrance These models do not include the Accent Light assembly However the Accent Light Kit may be purchased and installed prior to fireplace installation Instructions are supplied with...

Страница 10: ...Assembly 32730 1 5 Flex Line R12461 1 6 Wire Clip R1720 2 7 Valve Access Cover 41769 1 8 Switch Wall R3540 1 9 Cover Wall Switch R3590 1 10 Wire Harness Wall Switch Extension R12144 1 A 10 x 1 2 Scre...

Страница 11: ...x Line R12461 1 6 AC Adaptor R11128 1 7 Wire Clip R1720 6 8 AA Battery N A 4 9 Valve Acess Cover 41769 1 10 Switch Wall R3540 1 11 Cover Wall Switch R3590 1 12 Wire Harness Wall Switch Extension R1214...

Страница 12: ...P214 37 P213 1 65mm P250 Air Shutter Opening 1 16 Fully Open 1 16 Fully Open Gas Inlet Shut Off Valve Pipe 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT Vent Size 4 x 6 5 8 4 x 6 5 8 4 x 6 5 8 4 x 6 5 8 NOTICE Air...

Страница 13: ...de of the box to the centerline of vent 20 7 8 20 7 8 J Depth from back of box to centerline of top vent 5 3 4 5 3 4 K Height from the bottom of the box to the gas line opening 1 1 2 1 1 2 L Depth fro...

Страница 14: ...41978 1 1220 Page 14 INSTALLING FLEX LINE NOTE Installing the flex line to the burner inlet fitting will be made easier by laying the fireplace on its back Figure 2...

Страница 15: ...5 BEZEL ACCENT LAMP R9342 2 6 WIRE ASSEMBLY R12170 1 7 RHEOSTAT ASSEMBLY 42255 1 8 WIRE CLIP R1720 4 PARTS LIST Index Number Description Part Number Quantity 1 Gasket Accent Lamp R11751 2 2 Accent Li...

Страница 16: ...ssemblies as shown in Figures 4 and 5 The left assembly s wires should be left and the right assembly s wires should point right NOTE Figure 6 shows the general arrangement of wire routing in the bott...

Страница 17: ...CONT D ATTACH RHEOSTAT BRACKET IN FRONT RIGHT CORNER RHEOSTAT BRACKET NOT TO SCALE JUNCTION BOX WIRE ASSEMBLY WIRE CLIP ATTACH RHEOSTAT BRACKET IN FRONT RIGHT CORNER RHEOSTAT BRACKET NOT TO SCALE JUN...

Страница 18: ...ingthisfireplaceagainstanexteriorwall insulate to applicable insulation codes When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 10 inches cleara...

Страница 19: ...ART 22 10 12 MANTEL A B C D E F G H FIREPLACE OPENING INDEX LETTER DISTANCE FROM FIREPLACE OPENING DISTANCE FROM FINISHED WALL Dimensions In Inches A 22 12 B 22 10 C 20 8 3 8 D 18 6 5 8 E 16 5 F 14 3...

Страница 20: ...pipe See Figure 11 1 MIN CLEARANCE AROUND VERT VENT PIPE VENT PIPE Figure 11 NOTICE For horizontal vent maintain a minimum 1 inch clearance to the bottom and sides of the vent and 3 inch clearance to...

Страница 21: ...and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the...

Страница 22: ...nce of 2 feet 61 cm from the center line of the terminal 24 in 61 cm 24 in 61 cm L Clearance above paved sidewalk or paved drive way located on public property 7 ft 2 13 m 7 ft 2 13 m E Clearance to u...

Страница 23: ...0ft 1 2 1 2 5 8 1 2 41 100ft 1 2 1 2 3 4 1 2 101 150ft 3 4 1 2 7 8 3 4 INSTALLING A NEW MAIN GAS SHUT OFF VALVE CHECK LOCAL CODE Each fireplace should have its own manual gas shut off valve A manual m...

Страница 24: ...ural Gas 4 5 7 0 14 0 Propane Gas 10 8 11 0 14 0 MANIFOLD PRESSURE Inches w c Normal HI Natural Gas 3 5 Propane Gas 10 0 HI LO REGULATOR CONTROL KNOB PRESSURE TAPS Figure 16 Millivolt Valve OUTLET PRE...

Страница 25: ...6 inches of wire in the junction box for connection Attach black wire to one side of the receptacle and white wire to opposite side of receptacle The ground wire should be attached to the green groun...

Страница 26: ...toward the front Route the AC adapter wire along the inside of the bottom face Use the self adhesive wire clips included in the hardware pack to keep the wire away from the firebox See Figure 23 These...

Страница 27: ...ements to these steps A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any...

Страница 28: ...MINATION 2 610mm 12 MINIMUM 305mm VERTICAL VENT REQUIRED MAXIMUM HORIZONTAL RUN WITH MINIMUM VERTICAL RISE AND 90 ELBOW Figure 28 VERTICAL 90 DEGREE ELBOW TO HORIZONTAL OUT THE WALL 12 inch minimum ri...

Страница 29: ...PLACE FACE NON COMBUSTIBLE WALL SHEATHING NOT INCLUDED OVERLAPS FIREPLACE FACE Figure 32 Use Non Combustible materials where indicated for the fireplace installation Non combustible materials do not i...

Страница 30: ...exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system HORIZONTAL FIRESTOPS Horizontal runs in th...

Страница 31: ...gure 36 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 37 NOTE Remove insulation from the framed area in the attic before in...

Страница 32: ...t Systems Inc Dealers DVVK 4VP DVVK 4V Direct Vent Fireplace Vent Kit Vertical includes 46DVA VCH 46DVA F6 and 46DVA SC DVVK 4TP DVVK 4T Direct Vent Fireplace Vent Kit For top vent thru the wall 8 to...

Страница 33: ...ter of the termination must not be less than 7 feet SPECIAL NOTE For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches Reduce by 3 feet for ev...

Страница 34: ...ICE When installing the restrictor install with the screw pointing downward A1 CENTER OF ELBOW STRAIGHT OUT MINIMUM A1 CENTER OF ELBOW STRAIGHT OUT MINIMUM A2 CENTER OF ELBOW STRAIGHT OUT MINIMUM A2 C...

Страница 35: ...an 9 inch 229mm to any wall running parallel to vent termination Figure 43 BELOW GRADE INSTALLATION When it is not possible to meet the required vent termination clearances of 12 inch 305 mm above gra...

Страница 36: ...ntal Maximum Dimensions In Inches 27 1 4 Min 52 1 2 60 5ft 39 1 4 64 1 2 108 9ft 51 1 4 76 1 2 156 13ft Figure 46 TWO 90 ELBOWS NOTE Subtract 3 feet from the total horizontal measurement for each 90 e...

Страница 37: ...tal run is 100 of vertical but cannot exceed 20 feet Figure 50 THREE 90 ELBOWS NOTE Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet f...

Страница 38: ...ING THE VENT SYSTEM IN A CHASE A chase is a vertical box like structure built to enclose the gas fireplace and or its vent system Vertical vent runs on the outside of a building may be but are not req...

Страница 39: ...treaks and in extreme cases holes Replace damaged components should immediately 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for eviden...

Страница 40: ...proper height and size of the vent opening The minimum opening should be 9 inch wide by 11 inch high The minimum combustible clearance from the horizontal vent is 1 inch from sides and bottom and 3 in...

Страница 41: ...th insulation or other materials Any horizontal run must have a 1 4 inch rise for every one foot of run towards the vent termination The vent above the roof must terminate vertically WARNING Contact y...

Страница 42: ...25 25 Flex extension kits The extension kits include connection hardware INSTALLATION OF THE VERTICAL FLEX TERMINATION KIT WARNING Ensure that the venting system exits the structure through the roof...

Страница 43: ...of the firestop thimble assembly The opening must measure a minimum of 9 1 2 inch x 9 1 2 inch square See Figure 57 Figure 57 5 Next determine the location for the cutout in the roof opening This ope...

Страница 44: ...ches from the top end of the hard pipe Figure 59 13 Now the pre assembled vent system may be carried to the roof then lowered through the roof cutout opening see step 5 Feed the flex vent end down thr...

Страница 45: ...red 3 feet minimum be tween supports then the roof flashing can be installed See Figure 62 Figure 62 20 Install the roof flashing and seal using common constructions practices 21 An additional storm c...

Страница 46: ...41978 1 1220 Page 46 Figure 63 DVVK 4FV DIRECT VENT TERMINATION KIT CONT D...

Страница 47: ...meter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7...

Страница 48: ...ime Completely cover over the burner screen 2 Place crushed glass media over the burner screen in a single layer Use ONLY enough crushed glass media to mask the burner screen See Figure 64 NOTICE 1 4...

Страница 49: ...chnician to inspect the appliance and to replace any part of the control system and any gas control which has been under water FOR YOUR SAFETY READ BEFORE LIGHTING INTERMITTENT PILOT LIGHTING INSTRUCT...

Страница 50: ...Pilot not grounded well Check ground connections Sensor Wire loose Check sensor wire terminals Gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot...

Страница 51: ...orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude Too much crushed glass media or too many logs r...

Страница 52: ...Turn off all electric power to the appliance if service is to be performed if applicable 2 Remove the barrier assembly to gain access to the control compartment 4 Push in gas control knob slightly and...

Страница 53: ...mocouple is producing more than 15 millivolts replace faulty valve Pilot burning no gas to burner valve knob ON REMOTE OFF ON switch ON REMOTE OFF ON switch wall switch remote control or wires defecti...

Страница 54: ...ire Comfort Systems Inc Debris around throat of main burner Inspect the opening at the base of the main burner It is imperative that NO material be placed in this opening Glassdoorisnotproperlysealed...

Страница 55: ...Natural to Propane 40512 40510 N A Conversion Kit Propane to Natural 40513 40511 N A Conversion Kit Natural to Propane 42048 42052 N A Conversion Kit Propane to Natural 42049 42053 N A Conversion Kit...

Страница 56: ...2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 15 15 WARNING Failuretopositionthepartsinaccordance with these diagrams or failure to use only parts specifically approved with this fireplace may...

Страница 57: ...4 Screen Assembly Q0062 Q0072 5 Glass Frame Assembly 41989 41990 6 Light Kit Gasket R11751 R11751 7 Light Kit Plate 29141 29141 8 Valve Door 41769 41769 9 J Box Assembly 17162 17162 10 Framing Bracke...

Страница 58: ...with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 18 18 12 12...

Страница 59: ...R10882 8 Burner Base Gasket R12900 R12900 R12900 R12900 9 10 32 X 375 Machine Screw X X 9 Screw 8 32 X 3 8 HWH SL ZINC TY F X X 10 Valve Bracket 41280 41280 41280 41280 11 Burner Base 41047 41047 410...

Страница 60: ...s appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes T...

Страница 61: ...prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used WARNING Improper installation adjustment alteration service or maintenance can caus...

Страница 62: ...TH RIGHT HAND USING SPRING LATCH TOOL APPROX 1 2 3 4 AND PUSH UP WITH LEFT THUMB TO RELEASE THE SPRING LATCH FROM THE GLASS FRAME CLIP Pull Spring Latch Ring away from the Glass Frame with right hand...

Страница 63: ...VE FLIP THE RING FORWARDS WITH YOUR FINGERS OR THE SPRING LATCH TOOL BEFORE PULLING ON THE SPRING LATCH OK WHEN INSTALLING THE GLASS FRAME DO NOT PULL ON THE SPRING LATCH RING IF THE RING IS FLIPPED B...

Страница 64: ...quent inspection and cleaning may be required if the fireplace is installed in an area exposed to pet hair or dust or to excessive lint from new carpeting or bedding materials During The Annual Checku...

Страница 65: ...41978 1 1220 Page 65 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Страница 66: ...41978 1 1220 Page 66 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Страница 67: ...isted in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number...

Страница 68: ...lified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish war...

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