background image

35

PN 20009722 REV F, [08/01/2020]

WARNING

Electrical shock hazard. Before removing access 

panels, verify all power is disconnected from unit. 

Failure to follow these instructions could result in 

death or serious injury.

!

  

TROUBLESHOOTING

Wiring Diagram
Troubleshooting indoor unit, see wiring diagram(s) supplied 

with equipment.

• Wiring diagram located on inside surface of control panel 

cover. See Figure 27, Page 17.

Wiring Requirements

• Air handler may be protected by separate time delay 

fuse or HACR breakers. See unit name plate for correct 

breaker type and size.

• Transformer provides low-voltage power source for 

controls. Interconnect wire should be at least 18 AWG.

• See unit wiring diagram for interconnect diagram that 

matches your system.

Power Supply Check

Check rating plate for proper field voltage and breaker size.

Use voltmeter to check incoming power supply. Verify 

power supply agrees with rating plate.

• Incoming power must not exceed name plate voltage.
• Incoming power must not be below minimum voltage 

stated on rating plate (197 Vac for units rated 208/230 

Vac).

Wall Mounted Thermostat - CAW Units
Low volt interface requires 18 AWG low-voltage 

interconnecting wires.

• Terminal “W” is required for units with electric or hot water 

heat only.

• Terminal “C” may not be needed on some thermostats.

• Wall mounted thermostat controls cooling through 

black, “Y,” and "C" wires.

• Wall mounted thermostat controls 

heating

 through 

white, “W,” and "C" wires.

When thermostat is calling for cooling, 24Vac is measured 

across terminals:

• “Y” and “C” of water valve.

• “Y1” and “C” of cassette.

While wall thermostat is calling for cooling or heating and 

anti-short-cycle-timer delay has elapsed, 24Vac can be 

measured between terminals:

• “Y” and “C” of water valve for cooling.

• “Y1” and “C” cassette for cooling.

• “G” and “C” cassette (fan signal).

• "W" and "C" for heating.

Electric Heat (Optional)

Units with electric heat utilize control relay located on 

circuit board in control box. Wall mounted thermostat 

calling for electric heat relay energizes.
To verify electric heat operation, place wall thermostat 

in Heat mode with setpoint temperature above room 

temperature.

• Place clamp-on type ammeter on one leg of incoming 

power supply.

• When unit is working correctly, amp reading should 

correspond with values in table below.

• Following current values apply when unit is connected to 

230Vac power supply. Values include fan motor current. 

If supply voltage is different, this will affect amp draw of 

heater.

5kW = 22.7 A

3kW = 13.6 A

1.5kW = 6.9 A

• 

Electric heat relay can also be verified by placing 

voltmeter across high-voltage relay output terminal and 

incoming power L2 terminal.

• If unit is working correctly, reading should be same as 

measured across incoming power supply.

Auto-Reset Limit Switch

As safety feature, an auto-reset limit switch is located on 

heater assembly.

• Limit will interrupt power to heater if over-temperature 

condition occurs.

• Each limit switch is also equipped with one-time fuse 

link.

• Should electric heat temperatures rise above auto 

resetting limit switch, non-resetting, one-time fuse link 

will open and heater will remain off.

• If this occurs limit switch assembly must be replaced.

Содержание ComfortWave CAW Series

Страница 1: ...2201 Dwyer Avenue Utica NY 13501 Tel 800 253 7900 www ecrinternational com PN 240009722 REV F 08 01 2020 CAW FAN COIL CASSETTE AIR HANDLER Installation Operation and Maintenance Manual MODELS CAW 08...

Страница 2: ...UL 1995 Check our website frequently for updates www emiretroaire com Receiving Information 3 Important Safety Information 4 General Product Information 5 Dimensional Physical Data 6 Unit Mounting 9...

Страница 3: ...When calling for assistance please have following information ready Model Number_________________________ Serial Number_________________________ Date of installation______________________ Receiving I...

Страница 4: ...service this appliance Read this manual and understand all requirements before beginning installation Safety Information Have a qualified service agency install and service this appliance Turn off el...

Страница 5: ...harge locations use two non adjacent sides Fresh air intake capability with two knockout locations Four plastic air vanes motor driven with auto sweep or fixed position stop setting on models 18 36 Mo...

Страница 6: ...nal Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge in Diameter 4 Chilled Water IN 5 8 in 5 Chilled Water OUT 5 8 in 6 Condensate...

Страница 7: ...1 Optional Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge in Diameter 4 Chilled Water IN 7 8 in 5 Chilled Water OUT 7 8 in 6 Con...

Страница 8: ...3 1 5 7 7 4 5 8 FEATURES 1 Optional Discharge Knockouts 5 in Diameter 3 Available 2 Fresh Air Inlet Knockouts 1 x 2 in 2 Available 3 Condensate Discharge Inch Diameter 4 Chilled Water IN 7 8 in 5 Chi...

Страница 9: ...and damage return them to box until ready to install 7 Do not throw away two polystyrene blanking off pieces with packaging See Figure 6 Blanking Off Fascia discharge slot s need blanking off when su...

Страница 10: ...ocate wired wall mounted thermostat to ensure good temperature control Select installation position 1 Position thermostat approximately 5 ft 1 5 m above floor level 2 Avoid external walls and drafts f...

Страница 11: ...able 2 3 Prepare installation guides by folding metal bracket by hand along perforations See Figure 9 4 Lift cassette onto hanging rods 5 Level at correct distance from ceiling with aid of installatio...

Страница 12: ...rborne debris 4 Slope condensate pipe work downward from highest point in direction of water flow with minimum gradient of 1 in per 10 ft 8 mm per 1 m No uphill gradients except in first 18 in 460 mm...

Страница 13: ...ct knock outs are 5 in 133 mm round Fresh air knockouts are a 1 x 2 in 32 x 64 mm rectangular models 08 12 b 3 in 76 mm square models 18 36 2 Cut black insulation around knock out See Figure 15 3 Snip...

Страница 14: ...nnection on chassis Figure 19 Page 15 A Ensure polarized connector 2 position is in proper orientation and connected B Route wires to prevent them from becoming trapped cut broken or chaffed See Figur...

Страница 15: ...2 REV F 08 01 2020 FINAL ASSEMBLY Figure 19 Connect Vane Motor Plug Into Socket On Chassis Figure 20 Connect Infrared Control Cable Figure 21 Secure Fascia To Chassis Figure 22 Adjust Louver Position...

Страница 16: ...5 Connect electrical supply after completing water pipe work 6 Low voltage wiring must be at least 18 AWG Connect Wiring 1 Loosen four screws on front of control box cover Slide cover up and off to a...

Страница 17: ...with wiring diagram facing in after making all connections Secure with four screws Units rated 208 230 Vac primary side of transformer are factory wired for 230 Vac Change transformer tap from orange...

Страница 18: ...18 PN 20009722 REV F 08 01 2020 ELECTRICAL WIRING Figure 29 08 20 Transformer Figure 30 CAW 08 20 Transformer Mounting Figure 31 33 36 Transformer Figure 32 CAW 33 36 Transformer Mounting...

Страница 19: ...r verify thermostat is set to energize the fan with call for heating 1 Fan Operation Some thermostats are equipped with AUTO ON fan switch Placing switch ON will run the fan continuous Placing switch...

Страница 20: ...anel and fill drain pan See Figure 34 3 Adding water activates float switch and pump Water must flow regularly when condensate pump is energized If water does not check pipe slope or see if there are...

Страница 21: ...al only if switch 4 is set to YES enabling wall mounted remote thermostat operation 4 Set switches as desired for application Set Controller Configuration 1 See Figure 37 Page 26 and Pages 24 34 for o...

Страница 22: ...ature Observe three 3 minute minimum time off 8 Verify heating is operational Verify supply air is warmer than room air 9 Use IR hand held remote to enable auto changeover between heat cool Verify Con...

Страница 23: ...W INFRARED CONTROL SYSTEM OVERVIEW WARNING Electrical shock hazard Verify all power is off before removing control box cover Failure to follow these instructions could result in death or serious injur...

Страница 24: ...speed LOW 4 Select infrared handheld controller or wall mounted thermostat control YES Disables infrared hand controller and enables wall mounted thermostat operation Enables dip switches 3 and 2 Cle...

Страница 25: ...25 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM OVERVIEW Figure 37 CAW Infrared Hand Held Control...

Страница 26: ...26 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM SETTINGS Figure 38 Configuration Settings CAW...

Страница 27: ...able 4 Page 30 to record settings Day of week Mon Tue Wed Thu Fri Sat Sun Louver is closed when fan is off Period of day Morning Day Evening Night Periods provide four time settings to initiate change...

Страница 28: ...28 PN 20009722 REV F 08 01 2020 CAW INFRARED CONTROL SYSTEM SETTINGS Table 4 CAW Microprocessor Controller Dip Switch Settings...

Страница 29: ...oom lighting Hibernate Mode When IR hand held remote enters hibernate mode display goes dark if no activity on IR hand held remote for ten minutes Pressing any button awakens IR hand held remote while...

Страница 30: ...e Fan Operation see Page 30 Dry Mode Dry mode removes humidity from air while maintaining specific setpoint temperature This is done by cycling cooling mode Dry mode will NOT maintain specific humidit...

Страница 31: ...for a Day of week b Period of day C Hour d Minute e Cooling setpoint temperature f Heating setpoint temperature g Auto setpoint temperature Quick Copy CAW INFRARED CONTROL SYSTEM OPERATION Quick Copy...

Страница 32: ...rm LED During normal operation microprocessor keeps track of unit s run time When clean filter time has elapsed Timer Alarm LED flashes four times to indicate filter needs to be cleaned Clean filter t...

Страница 33: ...r appears 4 Clean Filter To aid in filter maintenance cassette controller indicates when schedule filter cleaning is required by flashing Timer Alarm LED During normal operation microprocessor will ke...

Страница 34: ...to clear retaining clips See Figure 41 C Lift filter off grille Place filter on flat surface and vacuum any dust and debris Vacuum all filters and grills Vacuum any accessible unit parts See Figure 42...

Страница 35: ...ling 24Vac is measured across terminals Y and C of water valve Y1 and C of cassette While wall thermostat is calling for cooling or heating and anti short cycle timer delay has elapsed 24Vac can be me...

Страница 36: ...interconnecting wires Terminal W is required for units with electric or hot water heat only Cassette controller will switch chilled water valve on and off through yellow Y low voltage terminal and ho...

Страница 37: ...240 50 1 0 55 1 8 0 6 198 0 7 15 CAW 18 20 220 240 50 1 0 55 1 8 3 2 13 06 14 2 198 17 7 20 CAW 33 36 220 240 50 1 0 5 0 5 1 10 1 10 1 0 198 1 2 15 CAW 33 36 220 240 50 1 0 5 0 5 1 10 1 10 5 4 22 7 23...

Страница 38: ...3 0 6 9 000 9 000 1 8 0 4 650 75 15 900 14 300 3 2 1 0 10 700 10 700 2 1 0 5 80 24 000 17 700 4 8 2 5 18 000 15 100 3 6 1 3 MERV 8 72 9 500 9 000 1 9 0 4 7 800 7 400 1 79 0 5 460 75 11 000 9 900 2 2...

Страница 39: ...L DATA CONNECTIONS 08 12 18 20 30 36 CHILLED WATER INLET in 5 8 7 8 7 8 CHILLED WATER OUTLET in 5 8 7 8 7 8 CONDENSATE in 1 2 1 2 1 2 BRANCH DUCT DIAMETER in 5 5 6 FRESH AIR DUCT DIAMETER in 3 3 3 FIL...

Страница 40: ...All specifications subject to change without notice 2020 ECR International Inc 2201 Dwyer Avenue Utica NY 13501 Tel 800 253 7900 www ecrinternational com BDR THERMEA GROUP...

Отзывы: