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Safety Instructions 

 
 

THIS MANUAL MUST BE CAREFULLY READ WITH PARTICULAR ATTENTION TO THE SAFETY 

INSTRUCTIONS TO INSURE SAFE OPERATION, CORRECT FUNCTIONING, AND PROPER 

SERVICING OF THE AUTOSET

®

 TOOL 

 

1. 

DO NOT

 use this tool in a manner other than that recommended by Emhart Teknologies. 

2. 

DO NOT

 use equipment with this tool other than that recommended and supplied by Emhart 

Teknologies. 

3.  This tool is 

NOT

 designed to be used in explosive environments. 

4.  Always wear eye protection.  When using the tool both the operator and any person(s) in the 

vicinity are required to wear eye protection to protect against injury. 

5. 

DO NOT

 operate the tool in a hazardous environment. 

6.  Trained personnel must perform tool maintenance at the prescribed intervals to preserve 

functionality and prevent damage. 

7. 

DO NOT

 perform tool maintenance or service without first consulting the Maintenance 

Manual or a trained technician. 

8.  Inspect tool and air hose for damage before use and repair as necessary. 
9.  Always disconnect the air supply when adjusting, servicing or removing any part of the tool. 

10. When connecting the air supply to the tool or transporting the tool from place to place, avoid 

touching the trigger to prevent accidental cycling of the tool. 

11. Keep your fingers away from the front of the tool when connecting the air supply or setting 

rivets. 

12. Keep fingers away from the Nose Piston area when the Training Nose Adapter is installed to 

avoid pinching them between the adapter and piston when the tool is cycled. 

13. 

DO NOT

 point the tool at any person(s) or the operator. 

14. 

DO NOT

 operate the tool if it is damaged. 

15. 

DO NOT

 use the tool if the Mandrel Collection System cover/cap is open or damaged.  

Expended mandrels may be ejected resulting in injuries. 

16. 

DO NOT

 modify the tool in any way.  In addition to voiding any applicable warranties, 

unauthorized modifications can result in damage to the tool or physical injury to the user. 

17. 

DO NOT

 look into the tool from the front or the back during use.  Rivets or expended 

mandrels may be ejected resulting in injury. 

18. The operating air pressure shall not exceed 100 psi (6.9 bar). 

19. If the Air Safety Alarm sounds, the maximum air pressure has been exceeded.  Cease 

operation of the tool immediately and disconnect the air supply.  Regulate the air supply to 
the recommended operating air pressure and resume tool operation. 

20. If the Air Supply to the tool fails, cease operation of the tool and disconnect it from the Air 

Supply. 

21. Excessive contact with hydraulic fluid or lubricants should be avoided. Care should be taken 

to wash thoroughly to prevent skin irritation.  Use only Emhart recommended oils and 
lubricants. 

22. Take care to keep hair, fingers and loose clothing away from moving parts of the tool to 

avoid entanglement and/or physical injury. 

23. It is recommended that the operator wear hearing protection when using the tool. 

 

Emhart Teknologies

 - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614                Page

 

3

 

Содержание AutoSet 5

Страница 1: ...AutoSet 5 6 Operator Maintenance Manual...

Страница 2: ..._______________________________________________________________________ 14 Preventative Maintenance Schedule ________________________________________________________________ 14 Tool Maintenance ______...

Страница 3: ...he Training Nose Adapter is installed to avoid pinching them between the adapter and piston when the tool is cycled 13 DO NOT point the tool at any person s or the operator 14 DO NOT operate the tool...

Страница 4: ...2 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC 93 44 EEC and 93 68...

Страница 5: ...Set 5 5 32 4 0mm 80 AutoSet 5 3 16 4 8mm 60 AutoSet 6 1 8 3 2mm Large Flange 60 AutoSet 6 Mandrel Collection Capacity 1 full Rivet Strip Note Cycle time is determined by setting rivets in air Note It...

Страница 6: ...pter is installed a pinch point is created between the Nose Piston and Training Nose Adapter TRAINING NOSE ADAPTER ATTACHMENT SCREWS W Figure 2 Training Nose Adapter Tool Requirements Air Supply 85 10...

Страница 7: ...itting supplied with the AutoSet tools has an On Off flow valve built into it To operate the valve do the following 1 Push the female Quick connect hose fitting over the male fitting on the AutoSet to...

Страница 8: ...e tool 3 Turn on the air supply by sliding the valve sleeve towards the tool see the AIR FITTING OPERATION section When turning the air supply on be sure to keep your hands away from the Nose Piston a...

Страница 9: ...Piston when it cycles forward 6 Reload the tool as described in the LOADING RIVET TAPE section Figure 8 Rivet Tape removal REMOVING PARTIALLY USED RIVET TAPE If the situation arises where the operator...

Страница 10: ...et 5 6 Diagram Note Item Numbers in Brackets are for the AutoSet 6 tool AutoSet 6 Indexer Assembly Page 10 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225...

Страница 11: ...Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 11 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 P...

Страница 12: ...ead Cap Screw SUS 3 3 143 DP220 143 E Ring Horizontal hanger 2 2 144 DP220 144 Magazine foot 2 2 145 DP220 145 Washer M3 2 2 146 DP220 146 Socket Head Cap Screw SUS 2 2 162 DP220 162 Magazine Latch 1...

Страница 13: ...N Description AS 5 AS 6 Assemblies 607 DP220 607 Jaw case piston Assy w Seals Includes 002 006 084 090 117 125 126 Acc Acc 611 DP220 611 Nose piston Assy w Seals Includes 001 088 090 093 124 125 Acc A...

Страница 14: ...nce JAW REMOVAL AND CLEANING For optimal tool performance remove the Jaws and clean at regular intervals per the Preventative Maintenance Schedule 1 Remove all rivets and spent mandrels from the tool...

Страница 15: ...r or damage and replace if necessary NOSE PISTON Figure 12 Front End Jaw area JAWS JAW PUSHER JAW SPRING SLIDE PIPE Figure 13 Jaw assembly JAW REPLACEMENT To insert a cleaned or a new Jaw assembly int...

Страница 16: ...ion then the performance of the tool will begin to decrease due to premature o ring wear The tool should be lubricated using the Hydraulic Oil Emhart P N DP220 806 listed in the Tool Requirements sect...

Страница 17: ...quency Too Much Lubrication a Muffler filter material turns yellow with oil Inline Method Reduce the oil drip setting on the lubricator or go to a smaller lubricator if necessary Manual Method Reduce...

Страница 18: ...cal attention Do not reuse clothing until cleaned INGESTION Do not induce vomiting In general no treatment is necessary unless large quantities of product are ingested However get medical attention EY...

Страница 19: ...se Piston area Wrong Nosepiece Use nosepiece that is compatible with rivet being used Dirt or debris between Nose Piston and Jaw Case Service Front End and Jaws Rivet fails to insert into Nosepiece Wr...

Страница 20: ...il sur Marne France Tel 33 1 56 71 24 24 Fax 33 1 56 71 24 34 Norway Postboks 153 Leirdal 1009 Oslo Norway Tel 47 22 90 99 90 Fax 47 22 90 99 80 Spain Carretera M 300 Km 29 700 28802 Alcal de Henares...

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