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No. 

Emhart P/N  Description 

AS 5

AS 6 

174  DP220-174  Torx Head Cap Screw - Metric 

2 2 

176  DP220-176  Barb elbow 360, 6 mm 

1 1 

182 DP220-182 

Filter Holder (upgrade) 

183 DP220-183 

Filter Case (upgrade) 

184 DP220-184 

Cotton Ball (1 pc) 

185 DP220-185 

O-ring - Filter Holder (upgrade) 

201  DP220-201  Plate Spring - 6 

- 1 

202  DP220-202  Pawl - 6 

- 1 

204  DP220-204  Indexer Spring - 6 

- 1 

205  DP220-205  Centering Base - 6 

- 1 

206  DP220-206  Indexer Piston A - 6 

- 1 

207  DP220-207  Indexer Piston B - 6 

- 1 

208  DP220-208  Indexer Cover Plate - 6 

- 1 

209  DP220-209  Indexer Buffer Spring - 6 

- 1 

210  DP220-210  Plate Spring Support - 6 

- 1 

211  DP220-211  Magazine Clear Cover - 6 

- 1 

214  DP220-214  Valve Block - 6 

- 1 

215  DP220-215  Jaw Pusher - 6 size 

- 1 

216  DP220-216  Slide Pipe - 6 size 

- 1 

220 DP220-220 O-ring 

P16 

- 1 

402  DP220-402  Vacuum Tube Elbow Fitting 

2 2 

403  DP220-403  Vacuum Adjustment Fitting 

1 1 

404  DP220-404  Vacuum Tube - long 

1 1 

405  DP220-405  Vacuum Tube - short 

1 1 

406 DP220-406 Cable 

tie 

2 2 

407  DP220-407  Air Fitting - Male 

1 1 

414  DP220-414  Wear Ring Indexer Piston A - 5 

1 - 

416  DP220-416  Wear Ring Indexer Piston A - 6 

- 3 

421 DP220-421 Tube 

Bracket 

1 1 

618  DP220-618  Jaw Set - 5 ( 3 piece set ) 

1 - 

619  DP220-619  Jaw Set - 6 ( 3 piece set ) 

- 1 

 

 

 

 

 

Nosepieces 

 

 

 

500  DP220-500  Nosepiece 1/8" Close End 

Acc

501 DP220-501 Nos

5/32"

epiece 1/8" Open End & 

 Close End 

1 - 

502  DP220-502  Nosepiece 5/32" Open End 

1 - 

503 DP220-503 Nosepie

End 

ce 3/16" Open & Close 

- 1 

525 DP220-525 Nos

Coun

epiece 1/8" Close End 

tersunk 

Acc

527 DP220-527 Nos

5/32"

epiece 1/8" Open End & 

 Close End Countersunk 

Acc

Acc 

528 DP220-528 Nos

Coun

epiece 5/32" Open End 

tersunk 

Acc

529 DP220-529 Nosepie

End Counter

ce 3/16" Open & Close 

sunk 

- Acc 

 

 

No. 

Emhart P/N Description 

AS 5

AS 6 

 

 

 

 

Assemblies

 

 

 

 

607 DP220-607 Jaw case piston Assy. w/Seals 

Includes: -002,-006,-084,-090,-
117,-125,-126 

Acc

Acc

611 DP220-611 Nose piston Assy. w/Seals 

Includes: -001,-088,-090,-093,-
124,-125 

Acc

Acc

616 DP220-616 Magazine Assembly - 5 

Incl.: -046,-050,-097 (x2),-144 
(x2),-162,-163,-164,-045 

Acc

Acc

617 DP220-617 Magazine Assembly - 6 

Incl.: -046,-050,-097 (x2),-144 
(x2),-162,-163,-164,-211 

Acc

Acc

636 DP220-636 Air Hose Assembly 

1

 

1

 

638 DP220-638 Nose Piston Assembly 

Includes: -001,-093 

1

 

1

 

639 DP220-639 Jaw Case Piston Assembly 

Includes: -002,-006,-084 

1

 

1

 

640 DP220-640 Trigger Valve Assembly 

Includes: -012,-127,-133 (x3) 

1

 

1

 

641 DP220-641 Indexer Housing Assembly - 5 

Includes: -092,-133 (x5),-138,-
060 

1

 

-

 

642 DP220-642 Indexer Housing Assembly - 6 

Includes: -092,-133 (x6),-138,-
203 

-

 

1

 

643 DP220-643 Mandrel Collector Housing Assy

Includes: -151,-013,-014,-028,-
116,-133 (x2) 

1

 

1

 

644 DP220-644 POP Handle Assembly 

Includes: -177,-091,-127,-128 

1

 

1

 

646 DP220-646 Intensifier Chamber Assembly 

Includes: -179,-133 

1

 

1

 

 

 

 

 

Accessories 

 

 

 

409 DP220-409 Inline Hook 

Acc

Acc

410 DP220-410 E-Ring - Inline hook 

Acc

Acc

 

 

 

 

Lubricants 

 

 

 

POP DP220-804 Inline Oiler Kit (Filter, Regulator, 

Lub.) 

Acc

Acc

POP DP220-806 Hydraulic oil, 1 QT container 

Acc

Acc

POP DP220-810 Moly Grease, 2.5 oz jar 

Acc

Acc

 

 

 

 

 

Seal Kit 

 

 

 

POP DP220-811 AutoSet™ Seal kit 

Acc

Acc

Includes: DP220-081, -085 (x2), -087, -088, -089, 090 (x2) , -117, -124,   -
126

Nosepiece Selection

 

Open End Rivets (All Materials) & 

Closed End Rivets (Al/Al) 

Closed End Rivets 

(Al/St)

 

Rivet Size 

Domed 

Countersunk

 

Domed 

Countersunk

 

1/8” (3.2mm) diameter rivets 

DP220-501 DP220-527 DP220-500 DP220-525 

5/32” (4mm) diameter rivets 

DP220-502 DP220-528 DP220-501 DP220-527 

3/16” (4.8mm) diameter rivets 

DP220-503 DP220-529 

N/A 

N/A 

Al/Al = Aluminum Body and Aluminum Mandrel;  Al/St = Aluminum Body and Steel Mandrel

 

Emhart Teknologies

 - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614                Page

 

13

 

Содержание AutoSet 5

Страница 1: ...AutoSet 5 6 Operator Maintenance Manual...

Страница 2: ..._______________________________________________________________________ 14 Preventative Maintenance Schedule ________________________________________________________________ 14 Tool Maintenance ______...

Страница 3: ...he Training Nose Adapter is installed to avoid pinching them between the adapter and piston when the tool is cycled 13 DO NOT point the tool at any person s or the operator 14 DO NOT operate the tool...

Страница 4: ...2 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC 93 44 EEC and 93 68...

Страница 5: ...Set 5 5 32 4 0mm 80 AutoSet 5 3 16 4 8mm 60 AutoSet 6 1 8 3 2mm Large Flange 60 AutoSet 6 Mandrel Collection Capacity 1 full Rivet Strip Note Cycle time is determined by setting rivets in air Note It...

Страница 6: ...pter is installed a pinch point is created between the Nose Piston and Training Nose Adapter TRAINING NOSE ADAPTER ATTACHMENT SCREWS W Figure 2 Training Nose Adapter Tool Requirements Air Supply 85 10...

Страница 7: ...itting supplied with the AutoSet tools has an On Off flow valve built into it To operate the valve do the following 1 Push the female Quick connect hose fitting over the male fitting on the AutoSet to...

Страница 8: ...e tool 3 Turn on the air supply by sliding the valve sleeve towards the tool see the AIR FITTING OPERATION section When turning the air supply on be sure to keep your hands away from the Nose Piston a...

Страница 9: ...Piston when it cycles forward 6 Reload the tool as described in the LOADING RIVET TAPE section Figure 8 Rivet Tape removal REMOVING PARTIALLY USED RIVET TAPE If the situation arises where the operator...

Страница 10: ...et 5 6 Diagram Note Item Numbers in Brackets are for the AutoSet 6 tool AutoSet 6 Indexer Assembly Page 10 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225...

Страница 11: ...Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 11 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 P...

Страница 12: ...ead Cap Screw SUS 3 3 143 DP220 143 E Ring Horizontal hanger 2 2 144 DP220 144 Magazine foot 2 2 145 DP220 145 Washer M3 2 2 146 DP220 146 Socket Head Cap Screw SUS 2 2 162 DP220 162 Magazine Latch 1...

Страница 13: ...N Description AS 5 AS 6 Assemblies 607 DP220 607 Jaw case piston Assy w Seals Includes 002 006 084 090 117 125 126 Acc Acc 611 DP220 611 Nose piston Assy w Seals Includes 001 088 090 093 124 125 Acc A...

Страница 14: ...nce JAW REMOVAL AND CLEANING For optimal tool performance remove the Jaws and clean at regular intervals per the Preventative Maintenance Schedule 1 Remove all rivets and spent mandrels from the tool...

Страница 15: ...r or damage and replace if necessary NOSE PISTON Figure 12 Front End Jaw area JAWS JAW PUSHER JAW SPRING SLIDE PIPE Figure 13 Jaw assembly JAW REPLACEMENT To insert a cleaned or a new Jaw assembly int...

Страница 16: ...ion then the performance of the tool will begin to decrease due to premature o ring wear The tool should be lubricated using the Hydraulic Oil Emhart P N DP220 806 listed in the Tool Requirements sect...

Страница 17: ...quency Too Much Lubrication a Muffler filter material turns yellow with oil Inline Method Reduce the oil drip setting on the lubricator or go to a smaller lubricator if necessary Manual Method Reduce...

Страница 18: ...cal attention Do not reuse clothing until cleaned INGESTION Do not induce vomiting In general no treatment is necessary unless large quantities of product are ingested However get medical attention EY...

Страница 19: ...se Piston area Wrong Nosepiece Use nosepiece that is compatible with rivet being used Dirt or debris between Nose Piston and Jaw Case Service Front End and Jaws Rivet fails to insert into Nosepiece Wr...

Страница 20: ...il sur Marne France Tel 33 1 56 71 24 24 Fax 33 1 56 71 24 34 Norway Postboks 153 Leirdal 1009 Oslo Norway Tel 47 22 90 99 90 Fax 47 22 90 99 80 Spain Carretera M 300 Km 29 700 28802 Alcal de Henares...

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