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4310 Wireless Position Monitor

Instruction Manual

October 2009

4

Description

The 4310 wireless position monitor is a
non

contacting wireless position switch. It is a

rugged measurement device that provides a wireless
on/off feedback signal to indicate equipment
position. The 4310 can be used to monitor the on/off
status of equipment such as valves, sliding

stem

regulators, displacement and float level sensors, and
relief valves. It is designed to be simple to use,
compact, and easily mounted.

The wireless position monitor periodically reads the
on/off position of a measured device and transmits
that data over the wireless network. The transmitted
data includes two limit switch status indications,
internal device temperature, and power module
voltage. It also checks for configuration and service
instructions from host systems such as distributed
control systems (DCS), asset management systems
(AMS), and supervisory control and data acquisition
(SCADA) systems.

Terminology

Local Interface—All 4310 wireless position monitors
come standard with a Liquid Crystal Display (LCD)
and two (2) pushbuttons. The local interface
provides the capability to setup and calibrate the
monitor.

Feedback Assembly—This is the feedback
component that is mounted directly to the valve
stem. It supplies a magnetic field that is sensed by
the wireless position monitor.

Specifications

Specifications for the 4310 wireless position monitor
are shown in table 1.

FCC Compliance

This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when the equipment is
operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is

likely to cause harmful interference in which case the
user will be required to correct the interference at his
own expense.

This product is an FCC approved device. Changes
or modifications to the 4310 wireless position
monitor that are not expressly approved by the party
responsible for compliance may void your authority
to operate the device.

WARNING

This product is intended for a specific
temperature range and other
application specifications. Failure to
adhere to these specification could
result in the malfunction of the
product, property damage, or personal
injury.

Educational Services

For information on available courses for the 4310
wireless position monitor, as well as a variety of
other products, contact:

Emerson Process Management 
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158

2823

Phone: 800

338

8158 or

Phone: 641

754

3771

FAX: 641

754

3431

e

mail: [email protected]

Network Setup

The 4310 should have wireless network parameters
configured prior to becoming part of a wireless
network. All WirelessHART devices within a network
have two network parameters that are the same; the
Network ID and the Join Key.

The 4310 is shipped with a pre

configured Network

ID of 1229 and a Join Key which is set to all zeros.
Prior to being installed these should be set to match
the other devices on the network. These
configuration changes can be made using a 475 or
375 Field Communicator, AMS Wireless
Configurator, or AMS Device Manager 10.0 and
above.

Содержание TopWorx 4310

Страница 1: ...netic Feedback Assembly 21 Replacing the Power Module 21 Removal 22 Installation 22 Parts 23 Replaceable Parts 23 W9633 Figure 1 TopWorx 4310 Position Monitor Introduction Scope of Manual This instruction manual includes specifications installation initial setup configuration operation troubleshooting and maintenance information for the TopWorx 4310 wireless position monitor This manual describes ...

Страница 2: ...oltage Output Communication Signal 2 4 GHz DSSS WirelessHART Maximum 10 dBm EIRP at 2 46 GHz 10 mW EIRP at 2 46 GHz Wireless Classifications Class A digital device complies with part 15 of the FCC Rules Contains FCC ID LWZRM2510 Contains IC 2731A RM2510 Electromagnetic Compatibility Meets EN 61326 1 First Edition Immunity Industrial locations per Table 2 of the EN 61326 1 standard Performance is s...

Страница 3: ...V m with 1 kHz AM at 80 2000 to 2700 MHz 3V m with 1 kHz AM at 80 A Rated power frequency magnetic field IEC 61000 4 8 30 A m at 50 Hz 60 Hz 100 A m 50 Hz A Performance criteria 2 of effect 1 A No degradation during testing B Temporary degradation during testing but is self recovering Table 3 EMC Summary Results Emissions PORT FREQUENCY RANGE MHz BASIC STANDARD EMISSIONS LEVEL GIVEN RATING Enclosu...

Страница 4: ...on against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user ...

Страница 5: ... the cover of the 4310 and attach the HART modem leads to the HART terminals see figure 22 4 In AMS select the device that is connected to the HART modem Select Online Overview then Join Device to Network see figure 2 5 Remove the leads from the 4310 and close the cover 6 Install the 4310 on monitored equipment and or verify the 1420 gateway Installation WARNING Before mounting the 4310 wireless p...

Страница 6: ...field However as with any magnet care must be taken when handling the magnet assembly Another high powered magnet placed in close proximity less than 25 mm can cause 2 OR 4 INCH ARRAY NOTE VALID TRAVEL RANGE INDICATED BY WHITE ARROWS ROTARY 1 INCH ARRAY Figure 4 Magnet Assemblies permanent damage Potential sources of damaging equipment include but are not limited to transformers DC motors stacking...

Страница 7: ...the mounting bolts Any of the mounting holes may be used for linear actuators See figure 6 MOUNTING HOLES FOR ROTARY NAMUR M6 OPTIONAL MOUNTING HOLES NOTE ANY OF THE MOUNTING HOLES MAY BE USED FOR LINEAR ACTUATORS W9636 Figure 6 Housing and Mounting for Linear and Quarter Turn Actuators 7 Once the instrument is mounted perform the local interface calibration procedure as described on page 12 Verif...

Страница 8: ...REME ORIENTATION AT MID TRAVEL FLATS PARALLEL TO 4310 HOUSING CHANNEL ORIENTATION AT THE OTHER TRAVEL EXTREME W8836 1A W8836 1B Figure 9 Feedback Assembly Orientation 3 Attach the wireless position monitor to the mounting bracket using the 4 mounting bolts as shown in figure 7 4 Check for clearance between the magnet assembly and the positioner feedback slot 5 Once the instrument is mounted perfor...

Страница 9: ... at selectable update rates The update rates of the device have an effect on the number that the NUMBER OF CHILDREN IMPACT ON ON POWER MODULE LIFE NUMBER OF CHILDREN POWER MODULE LIFE YEARS 8 6 5 2 0 14 NOTE 60 SECOND UPDATE RATE CONSTANT TEMPERATURE OF 25_C 77_F 16 12 10 8 6 4 2 0 7 4 3 1 EXTENDED STANDARD Figure 12 Number of Children and Power Module Life 2 60 80 40 0 20 20 40 POWER MODULE LIFE ...

Страница 10: ...N When accessing the pushbuttons or terminals proper means of electrostatic discharge protection is required Failure to provide appropriate protection can cause the device to malfunction The primary function of the local user interface is for calibration However information for checking the status of the device as well as the connected equipment or valve is also available through the local user in...

Страница 11: ...g life value of the power module is an estimate The life span of the power module is affected by many operating conditions including The update or burst rate of the 4310 wireless position monitor The number of devices operating through this device to the gateway and their update or burst rates Network changes causing more or less traffic through the device for example a failure in another wireless...

Страница 12: ...d the second position is recorded MARKED Earlier calibration points can be used or discarded Applying calibration points without changing the valve position will result in the calibration attempt being unused or discarded The calibration status will be displayed SUCCESS indicates that the calibration procedure was successful SPAN HI indicates that a problem with the high end of travel or rotation ...

Страница 13: ...sition of the monitored equipment e g valve as a discrete value OPEN CLOSED or PARTIALLY OPEN Time Since Reset indicate the time in hours minutes and seconds since the last time the 4310 received a restart command Shortcuts Device Information D Manufacturer identifies the manufacturer of the instrument D Model indicates the device type D HART Universal Rev indicates the HART Universal Revision D D...

Страница 14: ...losed Alerts 2 3 Calibration 1 Calibration Status 2 Calibration Date 3 Calibrate Open Closed Alerts 1 Setup Open Closed Alerts 2 4 2 3 2 Figure 16 Field Communicator Menu Tree Configure Calibrate Follow the prompts on the Field Communicator to calibrate the instrument Join Device to Network allows you to enter the Network ID up to 5 digits and the Join Key 4 sets of 8 hexadecimal digits The Join K...

Страница 15: ... shipped with default values and must be changed prior to use Network ID displays the default Network ID Join Key to Network enter the Network ID up to 5 digits and the Join Key 4 sets of 8 hexadecimal digits The Join Key is used for encrypting the data on the wireless network The Network ID and the Join Key must be the same for all devices connected to a gateway D Burst Mode Burst Mode enabling b...

Страница 16: ...Closed Trigger Point indicates the set Closed Trigger Point Deadband 5 select the desired deadband Change Trigger Points select the desired Trigger Points This sets the Open Trigger Point and the Closed Trigger Point Alert Setup D Cycle Count Alert Alert Trigger select the Alert Trigger Accumulated Cycles indicates the number of accumulated cycles Reset Cycle Counter select Yes to reset the cycle ...

Страница 17: ...he status of the power module voltage D Accumulated Cycles indicates the number of accumulated cycles D Time Since Reset indicates the time in hours minutes and seconds since the last time the 4310 was restarted Run Time Extremes D Max Recorded Temp indicates the maximum recorded temperature of the 4310 D Date of Max Temp indicates when the maximum temperature was recorded D Min Recorded Temp indi...

Страница 18: ... changes to the trigger point settings Refer to the Configure menu tree shown in figure 16 TRIGGER POINTS TAB CONFIGURE MANUAL SETUP CHANGE TRIGGER PTS Figure 19 Setting Trigger Point in AMS Wireless Configurator and AMS Device Manager AMS Wireless Configurator or AMS Device Manager Go to Configure Manual Setup then select Change Trigger Pts from the Trigger Points tab to make changes to the trigg...

Страница 19: ... AMS Wireless Configurator and AMS Device Manager Principle of Operation The basic concept of the electronic positioner can be understood by visualizing a magnet mounted to a piece of equipment that either has a rotating motion or sliding linear movement The device has the ability to detect the position of the magnet and transmit wirelessly the relative position The 4310 is similar to a limit swit...

Страница 20: ...s that must be taken to protect against process media CAUTION When replacing components use only components specified by the factory Always use proper component replacement techniques as presented in this manual Improper techniques or component selection may invalidate the product specifications as indicated in table 1 Improper replacement techniques or component selection may also impair operatio...

Страница 21: ... perform the following basic steps 1 Remove the 4310 from the actuator 2 Remove the screws holding the magnet assembly to the connector arm Install the new magnet assembly per the appropriate Installation Mounting procedure Once the instrument is mounted perform the calibration routine before putting back in to service Replacing the Power Module Note The power module is designed to be field replac...

Страница 22: ...TERMINAL J1 PWR TERMINAL W9645 Figure 24 Power Module 3 Remove the 4 smaller screws providing the mechanical connection to the housing 4 Remove both power modules Installation When installing the new power modules follow the reverse procedure as outlined above Recalibrate the instrument before putting it back into service Note The protective tape covering the J1 PWR and J2 GND terminals of new pow...

Страница 23: ...might adversely affect the performance of the instrument and could cause personal injury or property damage Replaceable Parts Note Contact your Emerson Process Management sales office for replacement power module FS numbers Standard Power Module Extended Life Power Module Note Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection u...

Страница 24: ... express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibi...

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