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4310 Wireless Position Monitor

Instruction Manual

October 2009

21

Note

This product is an FCC approved
device. Changes or modifications to
the 4310 wireless position monitor that
are not expressly approved by the
party responsible for compliance may
void your authority to operate this
device.

Replacing the instrument

To replace an instrument that has been previously
mounted to a control valve, perform the following
basic steps:

Instrument Removal

Remove the bolts connecting the 4310 housing to
the mounting bracket.

Note

The magnet assembly may remain on
the valve stem (or shaft).

When replacing the instrument, be sure to follow the
appropriate mounting procedure. Once the
instrument is mounted, perform the calibration
routine before putting back in to service.

Replacing the Magnetic Feedback
Assembly

To remove the magnet assembly from the actuator
stem, perform the following basic steps.

1.  Remove the 4310 from the actuator.

2.  Remove the screws holding the magnet
assembly to the connector arm.

Install the new magnet assembly per the appropriate
Installation/Mounting procedure. Once the
instrument is mounted, perform the calibration
routine before putting back in to service.

Replacing the Power Module

Note

The power module is designed to be
field replaceable. Contact your
Emerson Process Management sales
office if a replacement power module
is required.

WARNING

Proper disposal of used power
modules, due to the combustible
nature of the lithium content, is
required. It is recommended that used
power modules be disposed of in a
timely manner. Consult local
regulations and guidelines for proper
disposal information, including
maintaining appropriate storage
temperatures (not to exceed 100

_

C

[212

_

F). Failure to dispose of a power

module properly can result in severe
personal injury or property damage
from fire or explosion. Refer to the
power module warning labels, shown
in figure 23 for additional information.

Содержание TopWorx 4310

Страница 1: ...netic Feedback Assembly 21 Replacing the Power Module 21 Removal 22 Installation 22 Parts 23 Replaceable Parts 23 W9633 Figure 1 TopWorx 4310 Position Monitor Introduction Scope of Manual This instruction manual includes specifications installation initial setup configuration operation troubleshooting and maintenance information for the TopWorx 4310 wireless position monitor This manual describes ...

Страница 2: ...oltage Output Communication Signal 2 4 GHz DSSS WirelessHART Maximum 10 dBm EIRP at 2 46 GHz 10 mW EIRP at 2 46 GHz Wireless Classifications Class A digital device complies with part 15 of the FCC Rules Contains FCC ID LWZRM2510 Contains IC 2731A RM2510 Electromagnetic Compatibility Meets EN 61326 1 First Edition Immunity Industrial locations per Table 2 of the EN 61326 1 standard Performance is s...

Страница 3: ...V m with 1 kHz AM at 80 2000 to 2700 MHz 3V m with 1 kHz AM at 80 A Rated power frequency magnetic field IEC 61000 4 8 30 A m at 50 Hz 60 Hz 100 A m 50 Hz A Performance criteria 2 of effect 1 A No degradation during testing B Temporary degradation during testing but is self recovering Table 3 EMC Summary Results Emissions PORT FREQUENCY RANGE MHz BASIC STANDARD EMISSIONS LEVEL GIVEN RATING Enclosu...

Страница 4: ...on against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user ...

Страница 5: ... the cover of the 4310 and attach the HART modem leads to the HART terminals see figure 22 4 In AMS select the device that is connected to the HART modem Select Online Overview then Join Device to Network see figure 2 5 Remove the leads from the 4310 and close the cover 6 Install the 4310 on monitored equipment and or verify the 1420 gateway Installation WARNING Before mounting the 4310 wireless p...

Страница 6: ...field However as with any magnet care must be taken when handling the magnet assembly Another high powered magnet placed in close proximity less than 25 mm can cause 2 OR 4 INCH ARRAY NOTE VALID TRAVEL RANGE INDICATED BY WHITE ARROWS ROTARY 1 INCH ARRAY Figure 4 Magnet Assemblies permanent damage Potential sources of damaging equipment include but are not limited to transformers DC motors stacking...

Страница 7: ...the mounting bolts Any of the mounting holes may be used for linear actuators See figure 6 MOUNTING HOLES FOR ROTARY NAMUR M6 OPTIONAL MOUNTING HOLES NOTE ANY OF THE MOUNTING HOLES MAY BE USED FOR LINEAR ACTUATORS W9636 Figure 6 Housing and Mounting for Linear and Quarter Turn Actuators 7 Once the instrument is mounted perform the local interface calibration procedure as described on page 12 Verif...

Страница 8: ...REME ORIENTATION AT MID TRAVEL FLATS PARALLEL TO 4310 HOUSING CHANNEL ORIENTATION AT THE OTHER TRAVEL EXTREME W8836 1A W8836 1B Figure 9 Feedback Assembly Orientation 3 Attach the wireless position monitor to the mounting bracket using the 4 mounting bolts as shown in figure 7 4 Check for clearance between the magnet assembly and the positioner feedback slot 5 Once the instrument is mounted perfor...

Страница 9: ... at selectable update rates The update rates of the device have an effect on the number that the NUMBER OF CHILDREN IMPACT ON ON POWER MODULE LIFE NUMBER OF CHILDREN POWER MODULE LIFE YEARS 8 6 5 2 0 14 NOTE 60 SECOND UPDATE RATE CONSTANT TEMPERATURE OF 25_C 77_F 16 12 10 8 6 4 2 0 7 4 3 1 EXTENDED STANDARD Figure 12 Number of Children and Power Module Life 2 60 80 40 0 20 20 40 POWER MODULE LIFE ...

Страница 10: ...N When accessing the pushbuttons or terminals proper means of electrostatic discharge protection is required Failure to provide appropriate protection can cause the device to malfunction The primary function of the local user interface is for calibration However information for checking the status of the device as well as the connected equipment or valve is also available through the local user in...

Страница 11: ...g life value of the power module is an estimate The life span of the power module is affected by many operating conditions including The update or burst rate of the 4310 wireless position monitor The number of devices operating through this device to the gateway and their update or burst rates Network changes causing more or less traffic through the device for example a failure in another wireless...

Страница 12: ...d the second position is recorded MARKED Earlier calibration points can be used or discarded Applying calibration points without changing the valve position will result in the calibration attempt being unused or discarded The calibration status will be displayed SUCCESS indicates that the calibration procedure was successful SPAN HI indicates that a problem with the high end of travel or rotation ...

Страница 13: ...sition of the monitored equipment e g valve as a discrete value OPEN CLOSED or PARTIALLY OPEN Time Since Reset indicate the time in hours minutes and seconds since the last time the 4310 received a restart command Shortcuts Device Information D Manufacturer identifies the manufacturer of the instrument D Model indicates the device type D HART Universal Rev indicates the HART Universal Revision D D...

Страница 14: ...losed Alerts 2 3 Calibration 1 Calibration Status 2 Calibration Date 3 Calibrate Open Closed Alerts 1 Setup Open Closed Alerts 2 4 2 3 2 Figure 16 Field Communicator Menu Tree Configure Calibrate Follow the prompts on the Field Communicator to calibrate the instrument Join Device to Network allows you to enter the Network ID up to 5 digits and the Join Key 4 sets of 8 hexadecimal digits The Join K...

Страница 15: ... shipped with default values and must be changed prior to use Network ID displays the default Network ID Join Key to Network enter the Network ID up to 5 digits and the Join Key 4 sets of 8 hexadecimal digits The Join Key is used for encrypting the data on the wireless network The Network ID and the Join Key must be the same for all devices connected to a gateway D Burst Mode Burst Mode enabling b...

Страница 16: ...Closed Trigger Point indicates the set Closed Trigger Point Deadband 5 select the desired deadband Change Trigger Points select the desired Trigger Points This sets the Open Trigger Point and the Closed Trigger Point Alert Setup D Cycle Count Alert Alert Trigger select the Alert Trigger Accumulated Cycles indicates the number of accumulated cycles Reset Cycle Counter select Yes to reset the cycle ...

Страница 17: ...he status of the power module voltage D Accumulated Cycles indicates the number of accumulated cycles D Time Since Reset indicates the time in hours minutes and seconds since the last time the 4310 was restarted Run Time Extremes D Max Recorded Temp indicates the maximum recorded temperature of the 4310 D Date of Max Temp indicates when the maximum temperature was recorded D Min Recorded Temp indi...

Страница 18: ... changes to the trigger point settings Refer to the Configure menu tree shown in figure 16 TRIGGER POINTS TAB CONFIGURE MANUAL SETUP CHANGE TRIGGER PTS Figure 19 Setting Trigger Point in AMS Wireless Configurator and AMS Device Manager AMS Wireless Configurator or AMS Device Manager Go to Configure Manual Setup then select Change Trigger Pts from the Trigger Points tab to make changes to the trigg...

Страница 19: ... AMS Wireless Configurator and AMS Device Manager Principle of Operation The basic concept of the electronic positioner can be understood by visualizing a magnet mounted to a piece of equipment that either has a rotating motion or sliding linear movement The device has the ability to detect the position of the magnet and transmit wirelessly the relative position The 4310 is similar to a limit swit...

Страница 20: ...s that must be taken to protect against process media CAUTION When replacing components use only components specified by the factory Always use proper component replacement techniques as presented in this manual Improper techniques or component selection may invalidate the product specifications as indicated in table 1 Improper replacement techniques or component selection may also impair operatio...

Страница 21: ... perform the following basic steps 1 Remove the 4310 from the actuator 2 Remove the screws holding the magnet assembly to the connector arm Install the new magnet assembly per the appropriate Installation Mounting procedure Once the instrument is mounted perform the calibration routine before putting back in to service Replacing the Power Module Note The power module is designed to be field replac...

Страница 22: ...TERMINAL J1 PWR TERMINAL W9645 Figure 24 Power Module 3 Remove the 4 smaller screws providing the mechanical connection to the housing 4 Remove both power modules Installation When installing the new power modules follow the reverse procedure as outlined above Recalibrate the instrument before putting it back into service Note The protective tape covering the J1 PWR and J2 GND terminals of new pow...

Страница 23: ...might adversely affect the performance of the instrument and could cause personal injury or property damage Replaceable Parts Note Contact your Emerson Process Management sales office for replacement power module FS numbers Standard Power Module Extended Life Power Module Note Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection u...

Страница 24: ... express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibi...

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