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Penberthy

 SerieS N2/K2 Tubular gagecocKS

InstallatIon, operatIon and maIntenance InstructIons

2 IntrOduCtIOn

Penberthy tubular gagecocks are used to 
isolate tubular glass or other apparatus from 
the holding or pressure vessel when it becomes 
necessary to drain and service the tubular gage. 
Penberthy Series N2 and K2 gagecocks are 
supplied in pairs, (upper and lower), that house 
each end of a transparent sight glass tube and 
are available with socketweld, flanged or NPT 
connections. This gagecock/glass combination 
forms a gage that accurately indicates fluid 
level as well as fluid characteristics. These 
gagecocks are equipped, as a standard feature, 
with a union vessel connection and ball check 
shut-offs to prevent leakage of contained fluid in 
case of accidental tubular glass breakage.

Series N2 and K2 gagecocks for process use 
should include a ball check shut-off feature. 
gagecocks without the ball check shut-off 
feature will not stop leakage of contained fluid 
automatically in the event of accidental tubular 
glass breakage.

2.1 system description

Penberthy tubular gagecocks comprise six 
basic components. each component may vary 
slightly, depending on the desired physical 
and mechanical properties for the gagecock. 
use the exploded parts view in Section 11 as 
additional reference material.

body 

- a pressure retaining structure through 

which fluid passes to enter a tubular glass or 
other apparatus. Provides a rigid, union, or 
spherical union connection to the vessel and 
seating surfaces for most gagecock components. 
Series N2 and K2 are offset pattern bodies.

ball checks

 - sphere installed loosely within 

the body of the gagecock that seats to prevent 
significant leakage when a differential pressure 
surge occurs (e.g., mechanical failure). ball 
checks for aSMe steam service incorporate a 
vertically rising lower and leaky horizontal upper 
or omit ball checks completely. 'reverse acting' 
ball checks are available for vacuum service.

trim

 - wetted parts that mechanically control 

the fluid path from the vessel to the tubular 
glass or other apparatus. The ball and stem 
act to seal and release the fluid. in the event of 
mechanical failure, the ball will seat to prevent 
large quantities of the contained fluid from 
exiting the vessel. Fluid is allowed to exit the 
vessel into the tubular glass or other apparatus 
when the stem is screwed away from its seated 
position. The fluid is sealed when the stem is
screwed into its seated position.

The stem packing retainer provides a 
compression surface between the process fluid 
and the stem packing. a stem packing gland 
is used to compress the packing against the 
retainer and around the stem to prevent leakage.

stem packing

- under compression, the stem 

packing is forced to mold around the stem and 
prevent leakage of fluid during operation.

Gage connection

 - provides connection between 

the gagecock and the tubular glass or other 
apparatus. a stuffing box style which allows for 
the glass packing to be forced to mold around 
the tubular glass and prevent leakage of fluid 
during operation.

handwheel/lever

 - rotated to engage threads 

and provide screw action of stem.

warnInG

Vessel fluids may be pressurized and can exit 
vessel connections unexpectedly due to apparatus 
or material failure. Safety glasses should be worn 
when installing a gagecock. Failure to follow any 
instruction could possibly result in a malfunction 
of the gagecock with resulting sudden release 
of pressure, severe physical injury or property 
damage.

safety instructions

emerson does not have any control over the 
manner in which its gagecocks are handled, 
installed or used. Penberthy cannot and will 
not guarantee that a gagecock is suitable or 
compatible for the user's specific application.

1 abOut the Manual

This manual has been prepared as an aid and 
guide for personnel involved in installation or 
maintenance. all instructions must be read and 
understood thoroughly before attempting any 
installation, operation or maintenance.

Содержание Penberthy N2 Series

Страница 1: ...ges It is expressly understood that Emerson is not responsible for damage or injury caused to other products buildings personnel or property by reason of the installation or use of its products This is Emerson s sole warranty and in lieu of all other warranties expressed or implied which are hereby excluded including in particular all warranties of merchantability or fitness for a particular purpo...

Страница 2: ...letely Reverse acting ball checks are available for vacuum service Trim wetted parts that mechanically control the fluid path from the vessel to the tubular glass or other apparatus The ball and stem act to seal and release the fluid In the event of mechanical failure the ball will seat to prevent large quantities of the contained fluid from exiting the vessel Fluid is allowed to exit the vessel i...

Страница 3: ... kPa at 300 F 184 C to 100 F 38 C 610 psig 4210 kPa at 500 F 260 C 450 psig 3100 kPa at 750 F 399 C Pressure temperature ranges in the table above are subject to the limitations of the tubular glass See Table 3 below Table 3 tubular glass ratings 16 mm and 19 mm OD Center to center distance for vessel connections Inches mm No corrosion up to 150 F 66 C Steam boiler service up to 425 F 218 C High p...

Страница 4: ...ot attempt any installation Notify carrier immediately and request damage inspection Refer to exploded view drawing in Section 11 to inventory parts 4 1 User rating inspection The user should confirm that 1 The gagecock set model number and pressure temperature rating stamped on nameplate conforms to the description on the user s purchase order 2 The operating conditions described in the purchase ...

Страница 5: ...s should be evaluated regularly by the user for purposes of maintenance 1 Leakage around stem area 2 Internal stem leak 3 Leakage around stuffing box connection 4 Internal or external corrosion The user must determine an appropriate maintenance schedule necessary for his or her own specific application upon evaluation of his or her own operating experience Realistic maintenance schedules can only ...

Страница 6: ... user s responsibility to choose a material of construction compatible with both the contained fluid and the surrounding atmosphere Broken tubular glass replacement follow steps 7 through 12 of the Disassembly and 10 through 16 of the Reassembly instructions 8 Removal Disassembly Reassembly Warning Use only qualified experienced personnel who are familiar with tubular gagecock equipment and thorou...

Страница 7: ... to Section 6 for operation of the gagecock when returned to service 9 Disposal at end of useful life Penberthy Series N2 and K2 gagecocks are used in a variety of fluid applications By following the appropriate federal and industry regulations the user must determine the extent of preparation and treatment the Series N2 and K2 gagecocks must incur before their disposal A Material Safety Data Shee...

Страница 8: ...igure 2 Neither Emerson Emerson Automation Solutions nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Penberthy is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electr...

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